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MacDon 1000, Руководство оператора и каталог запасных частей

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28 

MAINTENANCE

WARNING: Place all controls in neutral, stop engine, set parking brake, remove 
ignition key and wait for all moving parts to stop before servicing, adjusting or 
repairing bale carrier. 

 

The following sections detail regular 
inspections and adjustments. IMPORTANT: 
Service intervals should be increased when 
operating in extreme or difficult conditions. 

 

FASTENERS 

The tables below list the correct torque values 
for various bolts and capscrews used on the 
bale carrier. Tighten 

all

 bolts to specified 

values unless otherwise noted. 

 

 
 
 
 
 
 
 
 
 
 

BOLT TORQUE 

SAE 2 

SAE 5 

SAE 8 

BOLT 

DIAMETER 

"A" 

lb-ft N.m lb-ft N.m lb-ft

N.m 

1/4" 6 

8 

9 

12 

12 

17 

5/16"  10 13 19 25 27 36 

3/8" 

20 27 33 45 45 63 

7/16"  30 41 53 72 75 100 

1/2" 45 

61 

80 

110 

115 

155 

9/16" 

70  95 115 155 165 220 

5/8" 

95  123 160 215 220 298 

3/4" 

155 225 290 390 400 540 

7/8" 

170 230 420 570 650 880 

1" 

225 305 630 850 970 1320

 

LOCATION lb-

ft 

N.m 

WHEEL HUB BOLTS  

125 

170 

 
1.  Check all bolts for tightness after the first 10 

hours of operation and every 50 hours 
thereafter. 

 
2.  Periodically inspect for broken or missing 

fasteners. Replace with fasteners of similar 
size and grade when necessary. 

 
 

 
 
 
 
 
 
 
 

Содержание 1000

Страница 1: ...1...

Страница 2: ...and flax straw This manual contains useful information regarding operation safety and maintenance Keep this manual handy for reference and to pass on to new operators or owners Call your bale carrier...

Страница 3: ...O THE NEW OPERATOR 18 HYDRAULIC ELECTRICAL CONTROL 18 ATTACHING BALE CARRIER TO TRACTOR 19 ADJUSTING RIGHT WHEELS 20 CABLE TENSION 20 CHAIN TENSION 20 CARRIER OPERATION 22 CARRIER CONTROLS 22 PRE STAR...

Страница 4: ...NG YOUR BALER 40 OPERATION 40 APPENDIX TIPS FOR SUCCESSFUL SILAGE 42 PARTS 43 59 TANDEM AXLE 43 FRAME 45 CARRIER 47 DRIVE ASSEMBLY 49 PUSHER ASSEMBLY 51 HYDRAULIC ELECTRICAL 53 DECALS 55 RPU 57 RPU HY...

Страница 5: ...word for each message has been selected using the following guidelines Indicates an imminently hazardous situation that if not avoided WILL result in death or serious injury This signal word is limite...

Страница 6: ...SERIOUS INJURY OR DEATH Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components...

Страница 7: ...ction Be aware that prolonged exposure to loud noise can cause impairment or loss of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs B protects against objectiona...

Страница 8: ...operator s seat for any reason A child or even a pet could engage an idling machine 12 Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be danger...

Страница 9: ...h 6 bolt hubs with twine guards Heavy duty wheels CONTROL HANDLE Power 12v Fuse 10 amp HYDRAULICS Two double acting auxiliary circuits required LIFT CYLINDER 3 bore x 16 stroke 24 closed center with r...

Страница 10: ...erial number plate is located on the left side of the FRONT CROSSMEMBER Please record the serial number in the space provided 1000 Bale Carrier Silage Bagger optional BALE CARRIER SERIAL PLATE LOCATIO...

Страница 11: ...ing compound such as Locktite 271 is recommended 2 Slide a TANDEM AXLE together with a TANDEM AXLE LOCATOR onto AXLE BEAM Position TANDEM AXLE as close as possible to the bolt plate and lock LOCATOR i...

Страница 12: ...e 5 bolts 6 Bolt CENTER BRACES to FRONT REAR BRACES using 1 2 x 3 1 2 grade 5 bolts with flat washers on top of CENTER BRACES 7 Bolt ROLL BAR to left side of FRONT CROSSMEMBER and SUBFRAME using 1 2 x...

Страница 13: ...M NOTE The Fixed Loading arm may also be equipped with the optional 1 4 turn bale deflector 1 Connect RIGHT BALE LIFT ARM to right side of FRONT CROSSMEMBER and SUBFRAME using LIFT ARM PIN and secure...

Страница 14: ...and connect ROTATING BALE LIFT ARM to front and second crossmembers using LIFT ARM PIN supplied Secure with 3 8 x 2 1 2 bolt Use SHORT CYLINDER PIN to attach rod end of LIFT CYLINDER to BALE LIFT ARM...

Страница 15: ...e SOLENOID VALVE Connect one end of 80 hose to clevis end of the ROTATE CYLINDER and the opposite end to tee fitting on LIFT CYLINDER NOTE Make sure both hoses are inserted through hose loops along th...

Страница 16: ...nd of LIFT CYLINDER to BALE LIFT ARM secure with 3 8 x 2 bolt Follow steps 2 to 5 in the previous section Rotating Pick Up Arm Contact your dealer or the manufacturer if there are any assembly details...

Страница 17: ...tructed in its safe and proper use 5 Review the manual and all safety related items with all operators annually 6 Be alert for other operators not using recommended procedures or not following safety...

Страница 18: ...econd outlet controls the LOADING ARM BED TILT functions The loading arm and the bed tilt bale unloading functions share a common oil supply but are controlled by means of the hydraulic lever and an e...

Страница 19: ...gue to align with hitch pin Position tractor and secure with locking type drawbar pin not supplied Use an approved hitch pin with mechanical retainer 3 Route SAFETY CHAIN around the HITCH CLEVIS aroun...

Страница 20: ...new cable to stretch during initial operation CHECK tension after each load for the first six loads CORRECT TENSION With the machine unloaded and bale pusher at the forward position adjust cable tens...

Страница 21: ...21...

Страница 22: ...r This should ensure that the bale carrier functions properly and avoid breakdowns and accidents 1 Check that all component and assemblies are complete and that all shields are in place 2 Check for mi...

Страница 23: ...he hydraulic lever until the bale rolls off pick up arm and onto CARRIER BEAMS 2 Bale deflector attached to standard pick up arm Allows the bales to be picked up from either End on or Side on same dir...

Страница 24: ...eted either reduce the space between the forks by moving the ADJUSTABLE FORK in or increase the opening pressure of the sequence valve This can be done by removing the cap and turning the screw in Be...

Страница 25: ...pressures higher than some tractors can deliver Contact your dealer for possible solutions UNLOADING DANGER Make sure area is clear before unloading Failure to do so could result in serious injury or...

Страница 26: ...ng transport Removing the retainers will slightly reduce the amount of force needed to unload the bales Additional torque may be obtained by replacing the 14 tooth DRIVE SPROCKET with the 11 tooth 60...

Страница 27: ...20 mph 32 kph when loaded 3 Turn on flashing lights when transporting on public roadways 4 Obey local regulations regarding road transport 5 Install removable SMV sign not supplied on LIGHT SMV BRACK...

Страница 28: ...ale carrier Tighten all bolts to specified values unless otherwise noted BOLT TORQUE SAE 2 SAE 5 SAE 8 BOLT DIAMETER A lb ft N m lb ft N m lb ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27...

Страница 29: ...e hydraulic system such as clamping or taping fittings or hoses The system operates at high pressure and failure of such repairs can happen suddenly and without warning resulting in unsafe or hazardou...

Страница 30: ...30...

Страница 31: ...ld be torqued to 125 ft lbs NOTE The valves should be facing away from the HUBS A thread locking compound such as Locktite 271 is recommended for the HUB BOLTS LUBRICATION All grease fittings should b...

Страница 32: ...ere is excessive wobble in the pulley CABLE REPLACEMENT Replacement CABLES must have a minimum ultimate breaking strength of 14 400 lbs Follow the installation instructions outlined below 1 Position P...

Страница 33: ...ts slot This is achieved by unscrewing both the rear facing 5 8 bolts on the pulley mount 5 Pull CABLE tight Check that rear PULLEY HOLDER WITH PULLEY is in its maximum forward position and wrap long...

Страница 34: ...GUARD 11 Move the PUSHER to its maximum forward position Apply a highly visible paint to a 7 18 cm section of CABLE 36 91 cm from the rear of the PULLEY BRACKET This rear limit cable marker alerts the...

Страница 35: ...nsuring that the bale carrier is in optimum condition at the start of the season reduces the chances of a costly breakdown during the season 2 Clean and inspect CHAIN for excessive wear or stiffness C...

Страница 36: ...l travel in the same direction as the twine wraps The area should have safe and easy access for bale handling and transportation equipment WARNING Take all necessary steps to prevent children or unaut...

Страница 37: ...ndividually This method allows that each load of five to seven bales is sealed and when bales are removed for feeding only a few bales are exposed to the air at a time a consideration for warm weather...

Страница 38: ...carrier Back up the unit and lower the rear end of the carrier engage the SKID HOOKS drive forward and install SKID LOCK PIN at the LOCKING PLATE LOCKING PLATE should be centered so that holes for th...

Страница 39: ...d plastic tube on the holding drum Be sure it is neatly placed We recommend that the inside layer only extend two inches past the end of the holding drum This will protect the plastic tube from injury...

Страница 40: ...l change in the tube size has a significant impact on volume For example reducing the tube diameter from 58 inches to 56 inches reduces a theoretical 62 inch long bale by a volume of 6 5 cubic feet OP...

Страница 41: ...to haul bales directly from the field Once at the site carefully back up the load to the bagger making sure the unit is properly positioned lower the rear end of the bale carrier keep backing up until...

Страница 42: ...s 5 Check bags every day for the first week and weekly thereafter 6 When bags are full blown first two days release the gas and reseal 7 Use rodent control to prevent damage Feeding 1 Remove enough fe...

Страница 43: ...43 PARTS TANDEM AXLE...

Страница 44: ...XLE 2 2 53004 15 x 8 6 BOLT RIM 85 PSI 4 3 53005 6 BOLT WHEEL HUB 4 4 53006 SHIELD 4 5 53027 HUB CAP 4 6 18916 9 16 WHEEL BOLT 24 7 53007 OUTER BEARING 4 8 30702 INNER BEARING 4 9 53008 OIL SEAL 4 10...

Страница 45: ...45 FRAME...

Страница 46: ...110 ARM CUSHION 1 9 53053 SUBFRAME 1 10 53054 LEFT HITCH BEAM 1 11 53055 RIGHT HITCH BEAM 1 12 53056 HITCH CROSSMEMBER 1 13 53057 AXLE BEAM 1 14 53058 FRONT BRACE 2 15 53059 CENTER BRACE 2 16 53060 RE...

Страница 47: ...47 CARRIER 4 RIGHT BALE LIFT ARM ASSEMBLY...

Страница 48: ...WITH PULLEY 1 8 53107 THRUST WASHER 2 7151 11 16 x 1 3 4 FLATWASHER 2 9 53063 FRONT CROSSMEMBER 1 10 53072 REAR CROSSMEMBER 1 11 53320 SAFETY LOCK BRACKET 1 12 53322 LIGHT BRACKET 1 13 53323 MAIN HAR...

Страница 49: ...49 DRIVE ASSEMBLY...

Страница 50: ...TENER SPROCKET 60 13 TEETH 1 7 53081 CHAIN TIGHTENER SPROCKET PLATE 1 8 53109 CHAIN TIGHTENER SPROCKET SPACER 1 9 53030 HYDRAULIC MOTOR 1 10 53327 CHAIN GUARD 1 11 53329 INSIDE CHAIN GUARD 1 12 53337...

Страница 51: ...51 PUSHER ASSEMBLY...

Страница 52: ...2 53116 SIDE SLIDER 2 3 53082 CABLE SWIVEL 1 4 53083 CABLE TIGHTENER BRACKET 1 5 53084 PUSHER 1 6 53117 BEAM SLIDER 2 7 53118 FRONT TOP SLIDER 1 8 53119 SLIDER BACKUP 2 9 53012 WEDGE 2 53459 M8 x 20 M...

Страница 53: ...53 HYDRAULIC ELECTRICAL CONTROL HANDLE T O R E T U R N T O P R E S S U R E T O P R E S S U R E T O R E T U R N 4 0 0 2 4 5 0 T O P O R T B T O P O R T A 1 1 2 2 6 SOLENOID VALVE...

Страница 54: ...CROSSOVER RELIEF VALVE 1 6 53017 SOLENOID VALVE 1 6A 53035 COIL 1 6B 53036 BODY 1 6C 53037 CARTRIDGE 1 7 53016 TILT CYLINDER 1 8 30282 6 ORB x JIC MALE ELBOW ADAPTER 4 9 30874 6 ORB x JIC MALE TEE 1 1...

Страница 55: ...TENSION IS CRITICAL IMPROPER USE WILL DESTROY THE CABLES ON A NEW CABLE CHECK THE TENSION AFTER EACH LOAD FOR FIRST 6 LOADS WITH THE MACHINE UNLOADED ADJUST TENSION UNTIL THE LOWER CABLE CLEARS THE C...

Страница 56: ...IN DECAL 1 8 53336 MOVING PART HAZARD DECAL 1 9 53338 CAUTION CABLE DECAL 1 10 53667 WARNING LIFT ARM PINCHING HAZARD DECAL 1 11 53668 DANGER LIFT ARM CRUSHING HAZARD DECAL 1 12 53669 IMPORTANT CHECK...

Страница 57: ...57 RPU...

Страница 58: ...FORK 1 8 53139 SLIDING ARM TOP PAD 2 9 53140 SLIDING ARM SIDE PAD 2 10 53141 STATIONARY ARM TOP PAD 2 11 53142 STATIONARY ARM SIDE PAD 2 12 53126 SQUEEZE CYLINDER ROD PIN 1 13 53127 SQUEEZE CYLINDER...

Страница 59: ...59 RPU HYDRAULICS...

Страница 60: ...RB x JIC MALE ELBOW ADAPTER 3 8 30874 6 ORB x JIC MALE TEE 2 9 30873 SWIVEL RUN TEE 1 10 53157 6 ORB x 1 4 FEMALE NPT STRAIGHT ADAPTER 1 11 53158 6 ORB x 1 4 NPT MALE ELBOW ADAPTER 1 12 53156 1 4 NPT...

Страница 61: ...61 SILAGE BAGGER OPTIONAL SLIDE RAILS OPTIONAL...

Страница 62: ...168 PUSHER LOCK PLATE 2 9 53169 LOCK PIN 1 10 53170 WOOD EXTENSION GUIDE 1 11 53171 CABLE PULLEY 1 12 53172 SKID HOOK 2 13 53173 U CLAMP 2 14 53175 CONNECTING PLATE 2 15 53176 PULLEY CABLE 1 16 53177...

Страница 63: ...63 SCHEMATICS ROTATE SQUEEZE TILT LIFT T P PUSHER P T LIFT TILT T P STANDARD ARM RPU 2450 psi 400 psi SOLENOID CHECK VALVE SOLENOID VALVE ONE BUTTON CONTROL HANDLE RED BLACK ELECTRICAL 12V BATTERY...

Страница 64: ...8 Hitch Clevis Adjustment 18 Hydraulic Bypass 23 Hydraulic Hook up 17 I Installing Plastic Tube 36 Introduction 1 L Lighting Coupler 18 Lubrication Locations 28 M Maintenance Cable 29 Chain Sprockets...

Страница 65: ...g Adjustable Fork 22 Silage Bale Bagger Optional 34 Appendix Tips For Successful Silage 39 Installation 35 Operation 37 Overview 34 Setting Your Baler 37 Slip Plate 24 Specifications 8 Capacity 8 Cont...

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