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BREAK�NPROCEDURE

• During manufacturing and testing, th

is lathe has b.een operated at low spindle speed range

for three hours.

• The machine is equipped with 2 V-belts between the motor pulley and the rear

It is

advisable to check the tension before starting the

hine

The belts should be depressed

about 1/2 inch or 12mm by normal finger pressu

• To allow time -for the gears and bearings to break-in and run smoothly, do not run the lathe

above 800 R.P.M for the first six hours of operation and use

ADJUSTMENTS

After a period of

wear in some of the mo.ving components may need to be

uste

• Saddle

1 Loosen four hex nuts round on the bottom rear of the cross slide and back off one full

turn eaoh

2 Turn each of the four set screws with a hex wrench until a slight resistance Is felt Do not

over lighten these screws

Move the carriage

with the

hand

wheel

and

determine 1f

the drag

to your

Readjust the setting screws as to achieve the desired

rag

4 Hold the socket set screw firmly with a hex wrench and tighten the hex nut ta lock the

setting screw in p

Move the carriage again and adjust again if necessary. Note: over adjustment will cause

excessive premature wear of the gibs

• Cross Slide

If the cross slide is loo loose, follow procedure below to

ten

1- Loosen the rear gib screw approximately one tum.

2 .

Tighten the

front gib screw

quarter

Turn

lhe

cross slide

handwnee(

see

if the

cross slide is still

oos

If tt is still loose, tighten the front screw a btt more and try again.

When

the ?ross slide Is properly adjusted, tighten the rear gib screw.

not

over

tighten

This will cause premature wear on the gib and mating parts.

• Compound Rest

Follow the same procedure as the cross slide adJustmeni to adjust the compound rest.

• Tailstock

If the handle will not lock the tallstock, follow the procedure below

Lower the handle to unlocked pos

tio

1 8 .

Содержание C0632C

Страница 1: ...C0632C 13X40 Engine Lathe OPERATION MANUAL BE SUBJE T r AL1 ERATION VITI I LIT N TICE CUITIO DATE 9 12 2000 ...

Страница 2: ...N 1 MAIN TECHNICAL SPECIFICATION 1 HOISTING AND INSTALLATION 2 DRIVING SYSTEM 4 BEARING LIST 7 LUBRICATION 9 ELECTRICAL SYSTEM EXPLANATION 11 CONTROL 12 ACCESSORIES BREAK IN PROCEDURE ADJUSTMENTS DAMAGEBALE PARTS 17 18 18 ...

Страница 3: ...ol or attachment to do a Job which ii was no designed for 9 Replace warning labels if they become obscured or removed 10 Make certain the mc tor switch is In the OFF position before conne cting the machine t0 the power supply 11 Give your work undivided attention Looking aro und carrying on a conversation and l iorse play are careless acts that can result in serious injuil 1I 1 2 Keep visit0 rs a ...

Страница 4: ...ing dia over gap Max Swing over cross slide Max Distance between centers 2 Headstock Dia of spindle hole Taper of spindle b0re Range of spindle speeds 9 step 18 steps _ Change Gears and Feed Box Threads which can be cut Longitudinal feed range per spindle revolutron Cross feed range per spindle revolution Lead screw pitch Cross screw pitch Cross feed per division on Its dial 4 Tool Post and Saddle...

Страница 5: ...g _ _ 4 Sling lathe as shown In tl le hoisting ct art Fig 1 when it is transporting Wilh adequate lifting equipment slowly raise thelathe off the shipping crate bottom Be sure that the suspension rope is through space between three rods and bed Adjust the hoisting balance by sliding the saddle Make sure lathe is balanced before moving 5 To avoid twisting the bed the lathe s location must be absolu...

Страница 6: ...L 1 n t Fig 1 HOISTING CHART T t Fig 2 FIXING DIMENSIONS FOR LATHE STAND CABINETS 3 ...

Страница 7: ...2 20 45 11 Gear 59 IV12 20 45 12 Gear 46 M2 20 45 13 Gear 83 M2 20 45 14 Paired 45 M2 20 45 Gear 40 M2 20 45 15 Paired 40 M2 20 45 Gear 45 M2 20 45 16 Gear 24 M2 25 20 45 17 Gear 16 M2 75 20 45 18 Gear 18 M2 75 20 45 Triplicate 18 M2 25 20 45 19 Gear 18 M2 75 20 45 2 piece 18 M2 25 20 45 20 Gear 20 M2 75 20 45 21 Gear 28 M2 25 20 45 Feed 22 Gear 27 M2 25 20 45 23 Gear 21 M2 25 20 45 box 24 Gear 21...

Страница 8: ...t Single 3mm 20 ZQSn left hand thread 6 6 3 thread 41 Screw Single 3 mm 20 45 thread 42 Gear 14 M2 20 45 43 Gear 51 M2 20 45 44 Gear 13 M2 20 45 45 Gear 25 M2 20 45 46 Gear 48 M2 20 45 Top 47 Screw Single 3mm 20 45 Leff hand thread thread Slide 48 Screw Nut Single 3mm 20 45 left hand thread thread 49 Serew Single 2 5mm 20 45 Tail thread stock 50 Screw Nut Single 2 5mm 20 ZQSn thread 6 6 3 Gear 22 ...

Страница 9: ...O 1 4c r r 1 I LJJ r 1 J r t I Q 2 80103 1J T r r 12 1 1 j 11 f3 Jl JOi L sl 24 li 1 22 23 U 19 2021 P 1511 v 1 u ll l 28 2o 111 29 v 22 5 t 0 r Q i Jl i r 27 3l 18 19 _J I 48 I J 1 333 3 vl 37 3 36 11c 39JC i _ 4 38 qA 42 J 40 I L a t I 1 af4 7l i 46 Flg 3 DRIVING SYSTEM _ J r r ...

Страница 10: ... taper roller 07211 55X100X22 1 hearina 07212 Single row taper roller 60X110X22 1 bearino 102 S i r gle row ball bearing 15x32x9 3 103 Single r v ball bearing 17x35x10 8 7000103 Single row ball bearing 17X35X8 1 Single row pillow block Feed box 8103 17X30X9 1 bearing 8104 Single row pillow block 20 35x10 1 bearing 8101 Single row pillow block 12X26X9 2 bearina 8102 Single row pillow block 15X28X9 ...

Страница 11: ...0 N 0 t J change gea1 1 8 z 0 j ii 0 Q z 0 w al 2 u ...

Страница 12: ...hange oil in the feed box annually Apron 011 must be up to indicator mark ir oil sigl11 glass fronl of apron 9 Fig 5 Top off with Shell Turbo T 68 or equival9nt Remove 011 cap 10 Fig 5 on top of apron to fill To drain remove drain lug on bottom of apron Drain oil comple ely and refill after the first three months or operation Then change oil In the apron annually Leadscrew Feed Rod Lubricate ball ...

Страница 13: ... Ii II l i I 1 I I 11 7 t I I I J Fig 5 LUBIRCATION CHART l O ...

Страница 14: ...roperlywhen pulling up on the forward reverse lever causesthe spindle to rotate counter clockwise as viewed from the tailstock The machine must be connected to ground or ground wire __ Please read the wiring diagram 1 Flg 6 before maintain the electrical apparatus Water proof seal 2 Fig 6 1s for protecting electrical apparatus 11 Fi 6 ELECTRICAL BOX DISPLAY 1 l 1 ...

Страница 15: ...earbox Move the lever to left to activate feed rod Move the levet to the right to active lead screw Change the lever left or right for position of M and S 6 Longitudinal Traverse Hand Wheel 9 Fig 7 located on the apron assembly Rotate hand wheel clockwise to move the apron assembly toward tailstock right Rotate the wheel counter clockwise to move the apron assembly toward the headstock left 7 Feed...

Страница 16: ...ever 19 Fig 7 located on the tailst 1 ift up to lock the sleeve Push downleverfo unlock 18 Tallstock tlamplng Lever 20 Fig 7 located on the tailstock Lift 1 1p lever to lock Push down the lever to unlock 19 Tallstock Quill Traverse Handwheel 21 Fig 7 located on the rear of tailstock Rotate clockwise to advance the quill Rotate counter clockwise to retract the quill i Tallstock Adjustment 22 Fig 7 ...

Страница 17: ...e provlded while automatic feeding shown in Fig 9 or In Fig 10 32 kinds oi imperial threading oan be provided by changing two levers and by exchanging once two change gears and by replacing four change gears shown in Fig 11 32 kinds of metric threading can also be provided by changing two levers and by exchanging once two change gears shown in Fig 12 l 4 ...

Страница 18: ...ATE TABLE LEADSCREW BT P I CROSS FEED SCREW10 T P 1 A vV0 V f1 l 1V l I u ANv l t u I 0 0116 1 J y I IJZ i I ll 110f8 If JW r I 111 1 It J _c UU3I I Mr 11 lltlll 1 I 0 10li A fN 1 Mr POSITl IN bl 1 ec ll Rale foble l J 1 1 El c I 0 Ii IO 0 107 o U GO O 0 2 11 1 IN 0 0 IJI 0 0 6 II Qf i 111111 i ll 1 03 fJ U056 U OOl5 s 0 0109 0 0097 0 0090 I ll lt 0 112 3 1 0180 0 OlflO ll III I I II 110 1 1 0 004...

Страница 19: ... 12 13 r l 71 481 1 21 48 48 48 44 48 52 Ml 1 6 1 8 2 2 25 2 4 2 5 2 8 3 3 S MIi 16 18 20 22 24 26 MIi 3 2 3 6 4 4 4 8 5 5 8 6 7 201 Ml 32 36 I 40 44 48 52 ll z I P g 12THREADCUTTlNGTABLE AS B4 24 24 7 71 2 14 15 48 48 28 30 56Iso T1 0 t I o m 0 z j OJ r m r 0 en n tJ m 0 i u fii tN f 1 IS o lE 9 N 1_ J_ __ c z 1 1 j_ j I tt s I i e Q l t o Ii _ 0 u g l I i I ff 1 l ti 2 tl I 3 t ij e e e l C C r ...

Страница 20: ...s M fNO 3 4 reverse jaws kr 3 jaw chuck 5 center slee e 3 5 Fig 14 SPECIAL ACCESSORIES shown in Fig 14 1 indexlble cutting tool sets 2 steady resl 3 4 jaw Independent chuck 4 face plate 1 7 6 oil gun 7 open ended wrench sets 8 hex wrench sets 9 screw driver set 10 stool box 5 rotation center 6 drill chucl with arbor 7 follow rest ...

Страница 21: ... with the hand wheel and determine 1f the drag fs to your preference Readjust the setting screws as to achieve the desired drag 4 Hold the socket set screw firmly with a hex wrench and tighten the hex nut ta lock the setting screw in place 5 Move the carriage again and adjust again if necessary Note over adjustment will cause excessive premature wear of the gibs Cross Slide If the cross slide is l...

Страница 22: ... 1g rotate the screw 1 until the slide moves th a slight drag Flg 15 Chuck and Faceplate Mounting The connection bet ween spindle and chuck or faceplate ls made by D Cam Lock structure according to China National Standard GB5900 3 86 similar to ISO 702 11 1975 Fig 15 Adjust the Clearanceof Cross Feed Nut Nhen mot mg pu1 U a three pull pin of chuck or faceplate into the three holes F i g 16 on th e...

Страница 23: ... Feed Nut ZQSn6 6 3 Half Nut ZQSn6 6 3 Qty 1 1 e 7 7 Notes 5104 4003 A 3 IY6 7Hdep12 11 b 12 o s jJ loo ejA I 05XA5 I _r 1 i 0 I O ui Xi 6 3 l 0 06 A e e J i I 5 20 25 5 8 Appendix Fig 1 Cross Feed Nut Material ZQSn6 6 3 2 0 IX45 I ie 1 e 9 WI U ...

Страница 24: ... I 0 w 5 i 1 30 40 x I I 4 P 3 a I V Appendix Fig 2 Half Nut Material ZQSn6 6 3 2 I 15 ...

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