M Pumps V MODULAR Series Скачать руководство пользователя страница 4

 

 

 

 

Pag. 4/32

                                                     Doc. ISM0023    Instruction Manual of series  V MODULAR – Rev.02 

 

 

 

GENERAL WARNINGS AND SAFETY  

This manual was prepared by 

M PUMPS

 pump to provide the buyer all necessary informations for its proper use 

and regular maintenance. In this manual is also contained the manual of the electric motor when the pump is 
supplied with this. 

For  safety  and  hygiene  of  the  workplace  and  to  ensure  a  fair  and  sustainable  use  of  the  pump,  the  manual 
should be kept for any consultation. 

As part of the pump, this manual must go with it

For any given non-deductible or not included in this manual is recommended that you contact 

M PUMPS

 

Do not use the pump before you have read and assimilated all safety rules and instructions in this 
manual. 

In case of damage or loss of the manual, ask for a copy to 

M PUMPS

 promptly. 

The failure to follow instructions in this manual, exempt 

M PUMPS

 from any liability. 

The  pump  and  the  instructions  are  intended  for  operators  who  make  professional  use  and  should  be  used  by 

qualified personnel adequately trained, aware of uses, operation and risk that the pump generates during its use, 
the user with experienc is the best form of qualification. 

 

M PUMPS

 reserves at any time the right to make changes deemed necessary to improve the pump, taking care to 

update  this  manual  as  soon  as  possible.  This  reflects  the  state  of  the  art  at  the  marketing  pump.  In  case  of 

transfer of the pump, the user is encouraged to report to 

M PUMPS

 the address of the new owner to facilitate the 

transmission 

of 

any 

additions 

to 

the 

manual 

to 

the 

new 

user. 

M PUMPS

 reserves all rights to this manual, no total or partial reproduction is allowed without written permission. 

Symbols used in the manual 

In the text to indicate the risk of maneuvers or possible dangerous situations, warnings have been included, each 

of which consists of a symbol followed by a warning. 
 

 

MAGNETIC 

Persistance  of  a  magnetic  field.  This  field  may  represent  an  immediate  danger  to 

individuals who have electronic medical devices, metal heart valves, metal or any other 
metal objects, impairing its functionality. 

M PUMPS

 declines any responsibility for any damages to people who did not keep a safe 

distance of at least 1metre, where it is shown that symbol 

 

 

 

 
 

DANGER 

Indicates a potential risk to operators who are using the pump and / or the integrity of 

the  pump,  which  could  result  in  damaging  itself  and  /  or  serious  injury  to  people 
concerned. 

 

 

 

 
 

CAUTION 

Calls attention to important details that the staff must know and  keep in mind  for the 

proper use and operation of the pump. 

 

 

 

 
 

PROHIBITION 

Calls attention to transactions that are absolutely prohibited, not respecting the 
prohibition you may damage the pump and / or operators. 

M PUMPS

 declines responsibility for damages to things or people for not having complied 

with the prohibitions set. 

 

 

WARRANTY 

Valid for one year from the date of the pump sale. 

M PUMPS

 do not assume any liability for any warranties 

explicit or implied, nor as regards the possibility to sell or the suitability of the items supplied. 
 

The warranty will not be applied if: 

Содержание V MODULAR Series

Страница 1: ... Manual This copy of the manual is a translation of the italian version and both manuals must be always furnished togheter MODEL pump only MODEL pump and motor Close Coupled version MODEL pump and motor assembly with baseplate Close Coupled version CAUTION These instructions are intended for operators Pump installation by qualified personnel Use the pump by staff Carry out maintenance repair of th...

Страница 2: ...uide those responsible for the installation operation and maintenance of M PUMPS V MODULAR series seal less magnetic drive pumps Please read it carefully before you install and operate your M PUMPS pump Useful information can also be obtained from Hydraulic Institute Standards USA regarding pump installation ...

Страница 3: ... 14 Description of the residual risks that remain 14 Protection measures to be taken by the user and instructions 14 Personal protective equipment to wear 14 OPERATIONAL LIMITS DESCRIPTION OF HAZARDS NOT EXCLUDED FROM THE SECURITY MEASURES TAKEN 14 Safety information present on the pump 15 INSTRUCTIONS AND PROCEDURES FOR THE TRAINING OF THE PERSONNEL AND FOR EMERGENCIES 15 Recovery mode 15 Fire fi...

Страница 4: ... report to M PUMPS the address of the new owner to facilitate the transmission of any additions to the manual to the new user M PUMPS reserves all rights to this manual no total or partial reproduction is allowed without written permission Symbols used in the manual In the text to indicate the risk of maneuvers or possible dangerous situations warnings have been included each of which consists of ...

Страница 5: ...TE The pump for installation in ordinary environments has the nameplate on the side of the support as shown only the fields are compliled must be considered relevant and therefore valid for identification PUMP UNIT SUPPLIED WITH ELECTRICAL MOTOR O O M PUMPS SRL Via dell artigianato 120 45015 Corbola RO Italia Tel 39 0426 346304 Fax 39 0426 349126 www mpumps it info mpumps it MOD _ _ _ _ _ _ _ S Nr...

Страница 6: ...Pag 6 32 Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 The serial number of the pump here called serial number s nr defines the type of components installed in the pump ...

Страница 7: ...it to multiply the discharge pressure produced by the pump The program includes 13 sizes referred to as VA VB VM with a high interchangeability between components that allows a reduction in costs of spare parts Applications pumps in general this model is ideal for clean liquids slightly contaminated no particles that may become magnetized the maximum working pressure of the plant the temperature s...

Страница 8: ...Pag 8 32 Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 OPERATING LIMITS AND PERFORMANCE V MODULAR ...

Страница 9: ...f the fluid must not be removed until installation If provided with electric motor observe also the motor manufacturer s storage formality The maximum allowable temperature range during storage preservation and use must be between 15 e 40 C with humidity between 10 e 90 SHIPPING AND HANDLING You should carry out a precautionary check of the pump at the receiving to detect and report any damage in ...

Страница 10: ...ility of the operator to keep low the temperature of the liquid so that not to superheat the pump in case of irregular pressure fluctuations and flow drop turn off the pump CAUTION Normally you should mount the pump horizontally If mounted vertically or inclined the pump or rather the suction flange shall be placed in the lowest point Leave a space of at least 50 cm between the pump and any walls ...

Страница 11: ...perating point in case of cavitation or other malfunctions there will be obvious pressure fluctuations Check the differential pressure of the pump between the suction and discharge connections to verify that it works in the point of work provided Check that the absolute pressure at suction is not so low to cause the cavitation CAUTION The absolute pressure at pump suction m must be at least 0 5 to...

Страница 12: ...otor have already been adjusted and aligned as an extension of one another For installation of the plant it is necessary to respect the sequence of actions The base plate must be affixed to an horizontal plane using also thickness Tighten the nuts of the bolts Check the shafts alignment and the motor alignment and repeat these actions if necessary described in the paragraph Alignment of the coupli...

Страница 13: ...aused by a wear of a bearing Not permitted use While maintaining the conditions of use indicated in the paragraph TECHNICAL DATA the ways in which the pump should not be used are given here To avoid damaging the pump it is forbidden to use it in the following conditions PROHIBITION Start the pump dry the pump casing must be full of liquid Run the pump dry for more than 1 minute Mare the pump work ...

Страница 14: ...rotective equipment to wear Protection measures that have to be taken during this phase are adopting antacid and antistatic coverall chemical resistant glasses gloves to protect from mechanical and chemical agents and safety shoes Avoid the use of accessories necklaces bracelets etc and clothes unshackled torn or dangling that could get entangled in parts of the structure OPERATIONAL LIMITS DESCRI...

Страница 15: ...rate on electrical plants staff with experience in hydraulic installations f or users professional staff trained in the instruction for use of this pump In case of emergency alert who is close to the situation of danger even waving his arms stop the pump by pressing the nearest emergency stop button Recovery mode To return to normal operating conditions you must delete all the causes that have gen...

Страница 16: ...ump alert verbally the staff present in the nearness of the damage that is verifying Accident In case of accident you must report the emergency to the plant responsible for the installation in order to secure the plant to reach with the emergency team the place where the accident happened Most frequent drawbacks problems causes remedies residual risks INSUFFICIENT FLOWS Causes Remedies actions to ...

Страница 17: ...e pump is defused Re prime the pump Refer to section 3 5 1 of this manual Check for air leaks in the suction line Suction line blocked Ensure that there are no blind pipes obstructed or valves closed The magnetic coupling decouples Reduce the flow partially close the discharge valve Reduce the density of the liquid if possible Reduce the prevalence of the pump check in advance with your distributo...

Страница 18: ...ake FUNCTIONING WITH NOISE DEFECTS AND OR VIBRATIONS Causes Remedies actions Insufficient inlet pressure consequent cavitation insufficient lubrication of the bearings with mechanical damages if the condition persists STOP IMMEDIATELY THE PUMP Refer to paragraphs 3 4 3 5 4 1 4 2 4 3 of this manual Wear erosion and immediate damage to the impeller and internal bearings Check inside the pump damages...

Страница 19: ...structions relating to maintenance activities whose implementation do not require specific skills that can then be made by users of the pump are given They are operations and inspections planned on issues considered important for technical operational and security staff determined on the basis of the knowledge gained from M PUMPS If the hydraulic pump is washed with jet in pressure prevent the ent...

Страница 20: ...Close the valves present in the inlet and outlet pipes and in the cooling pipe Unscrew the drain plug When emptied screw the drain plug again If hazardous to health liquids are pumped wear suitable personal protective equipment Draining the oil contained in the pump If the pump is lubricated with oil bare shaft versions remove the oil drain plug drain the oil and collected it without dispersing in...

Страница 21: ... pump has handled hot liquids make sure that it cools down before disassembly The pump could have handled dangerous or toxic liquids it is therefore necessary to wear protection for the skin and the eyes The liquid must be recovered and eliminated according the existing environmental laws In case the pump has to be sent back to the manufacturer to be reconditioned in case it pumped aggressive or t...

Страница 22: ...ntling The user must comply with the legislation on environmental conservation and will have to deal with the disposal and elimination of materials and harmful substances of the pump components It is recommended to destroy the identification plates of the pump and any other document NOTES ...

Страница 23: ...ug Weekly Replace the oil every 5000 hours 2 Internal bearings Check the condition of bushings sleeve bearings and thrust bearing if worn replace them reassemble using new gaskets After 2500 hours check any premature wear then every 5 000 hours or every year 3 Wear ring Check the status of the wear ring see the table of tolerances After 2500 hours check any premature wear then every 5 000 hours or...

Страница 24: ...e you received the Pump Curve GA Drawing Pump Data Sheet Motor Data Sheet and Wiring Diagram 6 Have you read through and understand the IOM manuals INSTALLATION CHECKS 1 Has the Pump s baseplate being properly level and firmly secured 2 Has the Pump and motor coupling being secured and aligned 3 Are Suction and Discharge Pipe line with Flexible Joints being Supported and Secured 4 Any undue Pipe l...

Страница 25: ...ntrained Air 6 Jog Start the motor Verify that the direction of rotation is correct AFTER START UP 1 Start the pump set and be sure that the discharge pressure is building up stop the pump if discharge pressure is not building up in short time and check the possible causes 2 Throttle or Set Discharge Valve to designed Duty Point Pressure and Flow Rate 3 Reading of Suction Pressure Discharge Pressu...

Страница 26: ... under observation for one or two hours COMMENTS REMARKS INSTALLATION REFERENCE PROJECT CONTACT CONTRACTOR ADDRESS PHONE NO FAX PUMP MODEL NO SERIAL NR MOTOR TYPE IMPELLER DIAMETER START UP BY FOLLOW UP REQD DATE SIGNATURE Please send this document duly completed to the e mail info mpumps it or by FAX at 39 0426 349126 ...

Страница 27: ...Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 Pag 27 32 ...

Страница 28: ...Pag 28 32 Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 ...

Страница 29: ...Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 Pag 29 32 ...

Страница 30: ...Pag 30 32 Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 ...

Страница 31: ...Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 Pag 31 32 ...

Страница 32: ...Pag 32 32 Doc ISM0023 Instruction Manual of series V MODULAR Rev 02 ...

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