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INSTALLATION (SINGLE CONTROL UNIT) 

STEP 1 – PLAN THE INSTALLATION 

Figure 6 provides an example of a typical mobile radio (remote mount) 
installation.  Before starting, plan the radio installation carefully so that it will 
be: 

• 

safe for the operator and passengers 

• 

away from airbag deployment area 

• 

convenient for the operator to use 

• 

protected from water damage 

• 

neat and easy to service 

• 

safe and out of the way for passengers and auto mechanics 

M/A-COM, Inc. recommends the radio be installed by one of the many M/A-
COM, Inc. Authorized Service Centers located throughout the United States.  
Experienced service centers can provide a proper radio installation and make 
any required final adjustments.  

 

Figure 6:  Typical Installation (Remote Mount Shown) 

WARNING

 

• 

Vehicular Electronics- fuel injection systems, anti-skid 
braking systems, cruise control systems, etc., are typical of 
the types of electronic devices which may be prone to 
malfunction due to the lack of protection from radio 
frequency energy present when a radio is transmitting.  If the 
vehicle contains such equipment, consult dealer to determine 
if such electronic equipment will perform normally when the 
radio is transmitting.  

• 

For passenger safety, mount the radio securely so the unit 
will not break loose in the event of a collision.   

 

 

11 

Содержание Orion

Страница 1: ...Installation Manual LBI 38901T Orion Mobile Radio...

Страница 2: ...service marks of their respective holders This manual is published by M A COM Inc without any warranty Improvements and changes to this manual necessitated by typographical errors inaccuracies of curr...

Страница 3: ...ont Mount And Final Hook Up 37 Radio Remote Mount and Final Hook Up 38 Cassette Mounting EURO Only 40 STEP 5 INSTALL OPTIONS AND ACCESSORIES 44 Speaker D2LS1F 44 Microphone Hanger and or Hookswitch Mo...

Страница 4: ...wing programming cables o TQ3377 19B802554P15 Shop Programming Cable requires TQ3370 o TQ3409 CA101288V15 Shop Programming Cable does not require TQ3370 o TQ3410 CA101287V1 Field Programming Cable doe...

Страница 5: ...red to the equipment during shipment file a claim with the carrier immediately Orion Mobile radio unit Microphone D2MC3Z Speaker D2LS1H Power Cable D2CE1V or D2CF9A Control Cable D2CE1Y Front Mount Br...

Страница 6: ...Figure 3 Option Cables 6...

Страница 7: ...the Orion mobile radio This manual provides information on both the existing cable offerings and the replacement cables The following cables are impacted CA101288V2 will replace 19B802554P2 CA101288V4...

Страница 8: ...The field programming cables shown in Figure 5 are ONLY compatible with the following accessory cables CA101288V2 CA101288V4 CA101288V10 CA101287V2 Keyloading Interface Programming Interface Cable CA...

Страница 9: ...Extended Option Cable D2ZN1R Accessory Kit Remote Mount Motorcycle with no Option Cable D2ZN1S Accessory Kit Remote Mount Euro Motorcycle with Extended Option Cable D2ZN1T Accessory Kit Remote Mount E...

Страница 10: ...Radio Euro Remote Mount Radio D2MA3R Mounting Bracket Kit Remote Mount Radio D2MA5G Mounting Bracket Kit Motorcycle CU Microphone Hanger included D2MA5H Mounting Bracket Kit Motorcycle Radio Case D2MA...

Страница 11: ...located throughout the United States Experienced service centers can provide a proper radio installation and make any required final adjustments Figure 6 Typical Installation Remote Mount Shown WARNI...

Страница 12: ...far the mounting screws will extend below the mounting surface before installing If pilot holes must be drilled remove all metal shavings from drilling holes before installing screws Vehicles Powered...

Страница 13: ...keep wiring away from electronic computer modules other electronic modules and ignition circuits In addition try to utilize existing holes in the firewall trunk wall and the channels above or beneath...

Страница 14: ...der must be attached to the yellow sense lead along with the ring terminal as follows 1 Cut the yellow sense lead approximately 6 12 from the end to be connected to the power source 2 Strip the insula...

Страница 15: ...nal be measured with a voltmeter to ensure it shuts off goes to zero volts during engine cranking CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or a...

Страница 16: ...V2 Extended Option Accessory Cable has a pigtail P5 at P1 that provides easy access to the front of the radio for programming keyloading and mobile data NOTE The EURO ORCC is the opposite gender from...

Страница 17: ...Figure 9 Front Mount Basic Accessory Interconnections EURO Models Only Figure 10 Front Mount Extended Option Accessory Interconnections using 19B802554P2 USA Models Only 17...

Страница 18: ...or Programming Keyloading Mobile Data Figure 11 Front Mount Extended Option Accessory Interconnections using CA101288V2 USA Models Only Figure 12 Front Mount Extended Option Accessory Interconnections...

Страница 19: ...19B802554 Sh 1 Rev 23 Figure 13 USA Front Mount Standard Accessory Cable 19B802554P1 19...

Страница 20: ...19B802554 Sh 9 Rev 23 Figure 14 EURO Front Mount Standard Accessory Cable 19B802554P11 20...

Страница 21: ...19B802554 Sh 2 Rev 23 Figure 15 USA Front Mount Extended Option Accessory Cable 19B802554P2 21...

Страница 22: ...Figure 16 Front Mount Extended Option Accessory Cable CA101288V2 22...

Страница 23: ...19B802554 Sh 10 Rev 23 Figure 17 EURO Front Mount Extended Option Accessory Cable 19B802554P12 23...

Страница 24: ...obile data The Extended Option accessory cable is the same as the basic accessory cable but has an Extended Option plug P4 NOTE The EURO ORCC is the opposite gender from the USA ORCC Interconnect diag...

Страница 25: ...e Mount Basic Accessory Interconnections USA Models Only Figure 19 Remote Mount Basic Accessory Interconnections EURO Models Only Figure 20 Remote Mount Extended Option Accessory Interconnections USA...

Страница 26: ...r Programming Keyloading Mobile Data Figure 21 Remote Mount Extended Option Accessory Interconnections using CA101288V4 USA Models Only Figure 22 Remote Mount Extended Option Accessory Interconnection...

Страница 27: ...19B802554 Sh 5 Rev 23 Figure 23 Remote Mount Standard Accessory Cable 19B802554P6 27...

Страница 28: ...19B802554 Sh 6 Rev 23 Figure 24 Remote Mount Extended Option Accessory Cable 19B802554P7 28...

Страница 29: ...19B802554 Sh 3 Rev 23 Figure 25 USA Remote Control Cable 19B802554P3 29...

Страница 30: ...19B802554 Sh 4 Rev 23 Figure 26 USA Remote Extended Option Control Cable 19B802554P4 30...

Страница 31: ...Figure 27 Remote Extended Option Control Cable CA101288V4 31...

Страница 32: ...19B802554 Sh 11 Rev 23 Figure 28 EURO Extended Options Remote Control Cable 19B802554P13 32...

Страница 33: ...19B802554 Sh 12 Rev 23 Figure 29 EURO Extended Options Remote Control Cable 19B802554P14 33...

Страница 34: ...rackets Pigtail Bracket The Pigtail Bracket mounts the DB15 connector for easier user access The DB15 connector facilitates radio programming and keyloading by the customer without the need to dismant...

Страница 35: ...sher from the side of the Control Unit bracket where the Pigtail installation is desired Retain the hardware for Step 4 3 Align the single hole at the end of the Pigtail Bracket with the holes in the...

Страница 36: ...de the Orion into the transceiver bracket 3 Slide the pigtail mounting bracket between the Orion radio casting and the transceiver bracket right or left 4 Place the plastic spacer glide you removed in...

Страница 37: ...o into mounting bracket and secure using four M4 x 10 mm hex head screws M4 flat washers and M4 lock washers supplied using the No 20 Torx Driver 4 Connect antenna coaxial cable to antenna connector T...

Страница 38: ...e connections 2 Mount bracket using four 1 4 14 x 3 4 sheet metal screws Use 1 4 14 x 1 if needed The bracket can be mounted so that it is either above or below the radio as convenient 3 Slide the rad...

Страница 39: ...the option connector OPT on control unit Then connect the speaker to connector P2 and accessory connector P3 to any options hookswitch etc If connector P3 is not used insulate and tie back to main ca...

Страница 40: ...assembly in the mounting location Secure the cables with the sheet metal screws and retaining straps provided 2 Secure the back of the cassette assembly using the mounting stud located at the back of...

Страница 41: ...the ignition sense leads as described in previous sections See Figure 38 7 Connect the speaker cable connector P2 to the speaker and the basic accessory connector P3 to the following options if used s...

Страница 42: ...wed Insert radio into cassette mount opening and slide in until some spring resistance is felt Holding the handle move the radio gently from side to side until the unit locates the necessary connector...

Страница 43: ...19C852366 Sh 2 Rev 2 Figure 38 Cassette Assembly Schematic Diagram 43...

Страница 44: ...the speaker as shown in Figure 39 2 To connect the speaker to the accessory cable refer to the applicable installation procedures Microphone Hanger and or Hookswitch Mounting The microphone hanger or...

Страница 45: ...al failure to enable Siren or Light functions via control head which can be temporarily resolved by either power cycling the radio or turning the car ignition off and then on again Occasional re activ...

Страница 46: ...apter RIA a PC board in the back half of the unit To access these jumpers the RIA must be removed from the control unit as follows 1 Disassemble the Orion control unit using steps given in LBI 38909 p...

Страница 47: ...the Dual Control Unit configuration MUST BE PROGRAMMED PRIOR to final installation STEP 1 PRE INSTALLATION PROGRAMMING In order to provide each control unit with the proper identification code the ra...

Страница 48: ...Figure 40 Step A Programming Diagram for Front Mount Dual Control Unit 48...

Страница 49: ...th the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mul...

Страница 50: ...Figure 41 Step B Programming Diagram Front Mount Dual Control 50...

Страница 51: ...ith the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mu...

Страница 52: ...Figure 42 Step A Programming Diagram Remote Mount Dual Control 52...

Страница 53: ...ith the following control configurations NETWORK OPTIONS Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Mu...

Страница 54: ...Figure 43 Step B Programming Diagram Remote Mount Dual Control 54...

Страница 55: ...ten jackscrews 4 Connect the Remote Mount Accessory cable 19B802554P6 to the Auxiliary Control Unit 5 A yellow Ignition Sense lead is provided on the Dual Control Cable and the Front Mount Accessory c...

Страница 56: ...kers connector to the Accessory cables P2 See Figure 44 and Figure 45 11 For each relay Connect a 18 AWG black wire between the relay Pin 85 and Accessory cable P3 1 labeled OUT2 on the schematic diag...

Страница 57: ...Figure 44 Dual Control Unit Front Mount Installation Configuration using 19B802554P1 or P2 57...

Страница 58: ...he radio unit and Auxiliary Control unit Be sure to locate the P2 P3 connector assembly at the radio unit 3 After installing the radio unit in the normal fashion connect the dual control cable connect...

Страница 59: ...m the following steps to install parallel audio speakers 1 Use the two 8 speakers part number 19A149590P12 in place of the two 4 speakers part number LS 102824V1 2 Hardwire each speaker directly witho...

Страница 60: ...18 AWG red wire to the relay Pin 86 Cut the lead to length and connect the other end to the 1 amp fuse holder supplied Use crimp on connectors supplied Connect the other side of the 1 amp fuse holder...

Страница 61: ...Figure 47 Dual Control Unit Remote Mount Installation Configuration using CA101288V4 61...

Страница 62: ...19B802554 Sh 7 Rev 23 Figure 48 Remote Mount Dual Control Cable 19B802554P9 62...

Страница 63: ...radio unit and a Slave radio unit In the front mount configuration the control unit is mounted to the master radio unit In the remote mount configuration both radio units are installed separate from t...

Страница 64: ...Help For field programming setup the Slaver radio unit for programming as shown in Figure 50 THE MASTER RADIO MUST BE DISCONNECTED Program the Slave radio unit with the control configurations shown in...

Страница 65: ...Figure 49 MASTER Radio Field Programming Configuration Dual Radio 65...

Страница 66: ...Figure 50 SLAVE Radio Field Programming Configuration Dual Radio 66...

Страница 67: ...radio unit mounting hardware connect the Dual Radio cable connector P3 to the Master radio unit Tighten the two jackscrews on P3 Next connect the accessory cable 19B802554P1 19B802554P2 or CA101288V2...

Страница 68: ...re 51 Orion Dual Radio Front Mount Installation Configuration Provides access for Programming Keyloading Mobile Data A B Optional Extension Cable for Remote Dual Radio CA101288V30 provides access flex...

Страница 69: ...4 or CA101288V4 between Control Head and Master radio locations After installing Control Head connect remote control cable connector P2 to Control Head 4 Connect IGN A lead if option is desired Be sur...

Страница 70: ...02554P3 or 19B802554P4 P1 R C C C Figure 53 Orion Dual Radio Remote Mount Installation Configuration Provides access for Programming Keyloading Mobile Data A B Optional Extension Cable for Remote Dual...

Страница 71: ...19B802554 Sh 8 Rev 23 Figure 55 Dual Radio Control Cable 19B802554P10 71...

Страница 72: ...Figure 56 Dual Radio Control Cable CA101288V10 72...

Страница 73: ...Figure 57 Programming Interface Cable CA101287V1 73...

Страница 74: ...V10 and the Male RJ 45 to the Keyloader 2 Turn on power of radio to be keyloaded from the control unit 3 Access the KEYLOAD function via the radio s menu This enables the radio to accept the loading o...

Страница 75: ...or to the Keyloader 2 Select the radio to be keyloaded from the control unit by accessing the RADIO function via the radio s menu Toggle to the radio to be keyloaded 3 Access the KEYLOAD function via...

Страница 76: ...Figure 60 Shop Programming Cable CA101288V15 76...

Страница 77: ...Figure 61 Extension Cable for Dual Remote Radio CA101288V30 77...

Страница 78: ...ance and product support TAC is your point of contact when you need technical questions answered For more information about technical assistance services contact your sales representative or call the...

Страница 79: ...79 NOTES...

Страница 80: ...M A COM Wireless Systems 221 Jefferson Ridge Parkway Lynchburg Virginia 24501 Outside USA 434 385 2400 Toll Free 800 528 7711 www macom wireless com Printed in U S A...

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