LVI 750 Скачать руководство пользователя страница 3 | Manualshive

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INTRODUCTION

Congratulations on your choice of the LVI Dairy Bedded Pack Composter to complement your operation.
This equipment has been designed and manufactured to meet the needs of the discriminating buyer for
efficient processing of dairy manure. Safe, efficient and trouble free operation of your processor requires
that you and anyone else who will be operating or maintaining the machine, read and understand the
safety, operation, maintenance, and trouble-shooting information contained within the Operator’s Manual.

This manual covers the model 750 LVI Dairy Bedded Pack Composter machine manufactured by LVI -
Binkley & Hurst, LP.

Keep this manual as a reference for operating procedures and parts listing. Contact your selling dealer or
LVI/Binkley Hurst LP for further assistance if needed.

OPERATOR ORIENTATION

- The directions left, right, front and rear as mentioned throughout the manual

are as seen from the tractor driver’s seat facing forward.

CUSTOMER REFERENCE INFORMATION

LVI Model Number: ____________________________________________________________

____________________________________________________________

LVI Serial Number: ____________________________________________________________

____________________________________________________________

Date Purchased: ______________________________________________________________

______________________________________________________________

Dealer Name: ________________________________________________________________

________________________________________________________________

Dealer Tel #: _________________________________________________________________

_________________________________________________________________

BINKLEY & HURST, LP
Toll-free: 888.414.7518
LVI LITTER PROCESSOR PAGE: www.lvimfg.com
LVI DEALER LIST:www.lvimfg.com/dealerlist

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Содержание 750

Страница 1: ...USER PARTS MANUAL LVI DAIRY BEDDED PACK COMPOSTER MODEL 750 LTMAN017 ...

Страница 2: ...6 Maintenance Safety Pg 7 Storage Safety Pg 7 Pre operation Checklist Pg 8 Equipment Matching Pg 8 Operation Pg 9 Chain Case Pg 10 Lubrication Pg 11 Maintenance Pg 12 13 Parts Index Pg 14 Warranty Forms Pg 29 36 Thank you for the Purchase Support of your LVI Dairy Bedded Pack Composter ...

Страница 3: ...IENTATION The directions left right front and rear as mentioned throughout the manual are as seen from the tractor driver s seat facing forward CUSTOMER REFERENCE INFORMATION LVI Model Number ____________________________________________________________ ____________________________________________________________ LVI Serial Number ____________________________________________________________ _______...

Страница 4: ... of manufacture It is important that all the decals are kept clean and legible at all times If any decals have become eligible or have been removed replacements are available from Binkley Hurst LP Toll free 888 414 7518 These Safety Decals Are on your Dairy Bedded Pack Composter ...

Страница 5: ... and follows all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring good safety practices Do not allow any person to ride along on the tractor walk beside the machine or ride on the composter while operating Do not crawl or lay under the composter while it is in a raised position If needing to perform maintenance under the machine Raise the machine put s...

Страница 6: ... 4 Install and secure guards before starting 5 Keep hands feet hair and clothing away from all moving and or rotating parts 6 Do not operate when guards are missing or broken 7 Clear the area of all bystanders especially children before starting 8 Do not allow children to play on or around the machine 9 Do not allow riders on the Dairy Composter or tractor 10 Use hazard flashers on tractor when tr...

Страница 7: ... electrical outlets and tools are properly grounded Use adequate lighting for the job at hand 5 Use only tools jacks and hoists of sufficient capacity for the job 6 Make sure all guards and shields are in place and properly secured when maintenance work is completed 7 Keep hands feet hair and clothing away from all moving and or rotating parts 8 Clear the area of all bystanders especially children...

Страница 8: ...that the machine is properly attached to your tractor 5 Close and secure all guards EQUIPMENT MATCHING Model 750 70 to 100 540 RPM PTO HP 4WD tractor ATTACHING 1 Back tractor up to machine 2 Determine if upper or lower pin holes for lift arms need to be used 3 Insert pins and retaining clips 4 Hook up top link using lower or upper hole same as lower lift arms 5 Adjust top link length in order to h...

Страница 9: ...m Avoid making turns greater than 20 degrees left or right with the machine lowered into the bedded pack After the bedded pack is at least 20 inches deep the depth guides on the left and right side of the machine can be removed to avoid excess wear of the depth guides The depth guides are intended to prevent the tiller tines from digging into the dirt base of the bedded pack NOTE Tiller tines are ...

Страница 10: ...chain is permitted to have up to 3 8 inch of slack movement To adjust chain loosen lock nut on idler sprocket slide up down to tighten at proper position Do not over tension chain Check chain idler sprocket bearing condition at this time If bearing fails severe chaincase damage will occur Small Cover Retained by 10 Bolts Idler Sprocket Lock Nut ...

Страница 11: ...l appears at oil level plug Install plug and tighten Main Gearbox Oil Check Monthly Model 750 prior to serial number 070118 Check plug on rear center of gearbox Oil level should be up to the plug 5 pints quantity Model 750 after serial 070118 Check plug on front left area of gearbox Use plug below gearbox centerline Oil should be up to the plug Use 80 140 gear oil GL5 rating or equivalent It is pe...

Страница 12: ...To ensure the long life for which the composter was designed it is essential that the proper maintenance procedures be followed PTO Shaft U Joints Check Monthly for wear looseness Slip Clutch on PTO Shaft Every 6 months loosen clutch springs lower the machine into the bedded pack and slip the clutch for 10 15 seconds Retighten to the recommended spring length Bearings on Upper Drive Shaft and Main...

Страница 13: ...chine Using a sturdy metal putty knife or similar thin object and hammer drive putty knife into the joint of the chaincase and machine frame Move to various places cutting sealant loose until chaincase disengages from the machine After repairs are made Clean machine surface and chaincase surface of all silicone and oil residue Use brake cleaner spray or similar product to remove all oil residue Ap...

Страница 14: ...utch Pg 17 PTO Components and Attachment Pg 18 Gearbox Pg 19 PTO Components Pg 20 U Joint Assembly and Placement Pg 22 Drive and Rotor Shaft Bearings Pg 23 Drive Chain Pg 24 Idler Sprocket Pg 26 Top Drive Sprocket Pg 26 Bottom Drive Sprocket Pg 27 Tiller Tines Pg 28 Warranty Forms Pg 29 36 ...

Страница 15: ...EARING 4 bolt 1 3 4 diameter with lock collar LTB1344 4 5 8 x 2 bolt nut lockwasher RIGHT END DEPTH GUIDE SKID LT020118 2 1 2 x 1 1 2 bolt nut lock washer 3 PT HITCH 1 Top link pin LTFX00076 2 Bottom lift arm pin LTFX17900 ...

Страница 16: ... Breather Top of chain case LT190729M91 Bushing for breather LT44236 NPT1 8 1 2 Chain case cover assembly LT020418 Includes inspection cover installed 16 3 8 x 1 Carriage bolts nut lock washer retain chain case to machine LEFT SIDE DEPTH GUIDE SKID LT020318 2 1 2 x 1 1 2 bolt nut lock washer ...

Страница 17: ...al 031017 thru 070118 Tractor end 1 3 8 6 spline quick disconnect Gearbox end 1 1 2 rnd 3 8 key way 6 series Overall length including clutch 41 YOKE ATTACHMENT TO CLUTCH HOUSING 4 Flange head bolts 10mm x 25mm 1 5 thd 10 9 hardness Cross kit 6 LTMA600 ...

Страница 18: ...SQHEAD 1 3 8 x 1 sq head set screw LT3 8x1SQHEAD 2 3 8 x 1 Jam nut LT3 8x16JAMNUT TORQUE MASTER HUB CLUTCH Prior to serial 070118 Clutch assembly LTM570 9000 2 Disc friction LTM970 7000 1 Belleville spring LTM987 9000 9 000 in lbs Spring 6 bolts and nuts that hold the clutch together 5 16 x 2 1 2 gr 8 ...

Страница 19: ... 031017 through 070118 1 1 2 Diameter shafts 3 8 keyways GEARBOX After serial 070118 LTS2070150F101 GEARBOX MOUNTING BOLTS AFTER SERIAL 070118 4 14mm x 55mm 10 9 bolts LTM14X55 10 9 4 9 16 Lock washer LTLW9 16 and 9 16 flat washer LTFW9 16 ...

Страница 20: ...ch assembly LT79P5216BC Slip Clutch End 6 Spline 1 3 8 Clamp Type Tractor End 6 Spline 1 3 8 Quick Disconnect 6 Series Corss Kit LTMA600 TRACTOR END OF SHAFT WITH SHIELD LT79P5116B 6 series Cross kit LTMA600 Yoke 6 Spline Quick Disconnect LTMA622138 SHIELD ASSEMBLY LTMAS30130 ...

Страница 21: ...21 2 CLAMP BOLTS ON GEARBOX END HUB 12mm x 70mm 8 8 12mm locking nut CLUTCH PARTS 8 Nuts and flat washers 8 Coil springs LTMB4200 8 Bolts 10mm x 90mm 8 8 2 Fiber discs LTB4490 ...

Страница 22: ...y 1 Key LT38382 Cross kit 6 LTMA600 Yoke LTMAE622342 connects to cross shaft 1 5 8 round bore 2 3 8 key way 180 sequence Uses 2 drive keys LT3838178 U JOINT ASSEMBLY AFTER SERIAL 070118 Yoke to gearbox 1 3 8 6 spline quick disconnect LTMA622138 6 series cross kit LTMA600 Yoke to cross shaft 1 5 8 round bore 2 3 8 key way LTMA622342 COMPLETE ASSEMBLY LT79X561BC 2 3 8 key ways ...

Страница 23: ... diameter with lock collar Retained by 4 5 8 x 2 bolt nut lock washer Bottom bearing rotor shaft LTB2124 2 1 2 diameter with set screws Retained by 4 5 8 x 2 bolt nut lock washer Spacer Bushing LT020618 Located behind large 2 1 2 bearing on rotor shaft 2 1 2 long 2 1 2 I D ...

Страница 24: ...eter 33 5 8 long 2 3 8 key way on each end 180 sequence 1 snap ring groove at one end Uses 2 drive keys on each end of the shaft LT3838178 DRIVE CHAIN LTRC10064 100 64 rollers 1 100 Connector link comes with new chain Use 2 J hooks on connector link instead of small cotter pins J hook LT231682M1 ...

Страница 25: ...SE TUBES 1 8 Copper tubing 1 5 long 1 20 long All of these items per bearing 2 Straight fitting 1 8 NPT 1 8 copper tube LT061845 1 90 elbow LT216200 1 Straight bulkhead fitting LT061847 1 Bulkhead nut LT061848 ...

Страница 26: ...2C Spacer LT051618 Sprocket LT10010016 Washer special LTSAEFW3 4 Nut Lock nut LTSLN3 4C TOP DRIVE SPROCKET LT100BS10X15 8 1 5 8 bore 2 3 8 key ways 100 10 Tooth 2 Drive keys LT3838178 3 8 x 3 8 x 1 7 8 hardened Top Sprocket Hardware 1 1 5 8 snap ring LTSRE158 1 5 8 I D Narrow machine washer as needed LTMB15 8 ...

Страница 27: ...ON MAIN ROTOR SHAFT LT100BS30X21 2 2 1 2 bore 2 1 2 key ways 100 30 Tooth 2 Drive key 1 2 x 1 2 x 2 LT12122 hardened Bottom Sprocket Hardware 2 1 2 I D narrow machine washers as needed LTMB21 2 1 2 1 2 snap ring LTSRE21 2 ...

Страница 28: ...he right 14 Tines LTLGRC Left Curve to the left 14 Tines LTLGLC Each retained by 2 5 8 x 1 1 2 bolt LT5H5 8X11 2C 2 lock nut LTSLN5 8 REAR RUBBER CURTAIN FLAP LT022017 Attached with 7 3 8 x 1 flange head bolts LT365018x1 Main Rotor Unit without Tines LT020718 ...

Страница 29: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 30: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 31: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 32: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 33: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 34: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

Страница 35: ...responsible for damage incurred in transit or handling and under no circumstances within or without the warranty period will LVI be liable for damage claims due to downtime or inability to use the machine 2 LVI will not be held responsible for loss of livestock poultry pets or any expense or costs incurred for labor supplies substitute machinery rental for any other reason or for injuries either t...

Страница 36: ... understand the owners manual and am capable of operating the machine in a safe and responsible manner WARRANTY REGISTRATION Customer Name Dealer Name Address City State Zip Phone Cell Machine Model Machine Serial Delivery Date Sales Person Customer Signature 3 COPIES REQUIRED 1 BINKLEY HURST LP 2 DEALER 3 CUSTOMER ...

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