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Index

Vacuum Regulator for Chlorine Gas

C 2700-V

Operating Instructions

BA-21210-02-V05

Scope of delivery

............................................................8

Shutdown

...................................................................21

Long-term shutdown

................................................21

Short-term shutdown

................................................21

Signal words

Explanation of the signal words

.....................................4

Spare parts

.................................................................29

complete assemblies

................................................31

individual parts

........................................................30

maintenance sets

.....................................................31

Specialist staff

...............................................................6

Switching the system on

................................................19

Technical data

.............................................................10

Test intervals

...............................................................20

Trained persons

.............................................................6

Troubleshooting

...........................................................28

Vacuum part

Clean

.....................................................................25

Disassemble

...........................................................25

Install

....................................................................26

Maintain

.................................................................25

Test

.......................................................................26

Test the safety valve

.................................................26

Warning signs

Explanation of the warning signs

...................................4

Warnings

General warnings

.......................................................5

Identification of warnings

.............................................4

Warranty application

.....................................................35

Working in a safety-conscious manner

...............................6

Содержание Jesco C 2700-V

Страница 1: ...ems Original Operating Instructions Lutz Jesco GmbH 2016 BA 21210 02 V05 Vacuum Regulator for Chlorine Gas C 2700 V Operating Instructions Read the Operating Instructions The user is responsible for i...

Страница 2: ......

Страница 3: ...Rating plate 10 Technical data 10 5 Dimensions 11 Vacuum regulator with threaded connection 11 Vacuum regulator with flange connection 11 6 Installation 12 Installation location 12 Mounting position 1...

Страница 4: ...planation of the warning signs Warning signs represent the type and source of a danger 1 4 Identification of warnings Warnings are intended to help you recognise risks and avoid negative consequences...

Страница 5: ...without delay Together with the humidity chlorine forms hydrochloric acid and corrosion rapidly results in increased leakage Only use chlorine resistant seals Only use seals once Reusing them leads t...

Страница 6: ...ve appropriate special knowledge and skills Anybody who works with the device must meet the conditions below attendance at all the training courses offered by the owner personal suitability for the re...

Страница 7: ...ses different dosing media than those indicated in the order Maintenance and inspection intervals are either not adhered to at all or not as prescribed The device is commissioned before it or the corr...

Страница 8: ...solution for leakage test Operating manual 4 2 Design and function 4 2 1 Design of a vacuum chlorinator Fig 4 1 Design of a vacuum chlorinator The chlorine gas is under overpressure when it comes from...

Страница 9: ...d pushes the valve cone 2 downward against the spring force The inlet valve 1 opens and the amount of chlorine required flows into the membrane chamber 3 If the vacuum is not sufficient the spring clo...

Страница 10: ...4 Materials 5 Month of manufacture 6 Year of manufacture Description Value Throughput up to 200 kg hr Inlet pressure 1 5 16 bar Operating vacuum 50 mbar Response pressure of the safety valve 500 mbar...

Страница 11: ...All dimensions in mm 5 1 Vacuum regulator with threaded connection Fig 5 1 Dimensioned drawing of vacuum regulator with threaded connection 5 2 Vacuum regulator with flange connection Fig 5 2 Dimensi...

Страница 12: ...Chlorinators and their accessories must only be installed operated and maintained by personnel with sufficient qualifications Insuffi cient qualification will increase the risk of accidents Ensure tha...

Страница 13: ...been removed The threads are bare metal Perform the following working steps 1 Clean the threads with a degreasing cleaning agent e g alcohol 2 Allow the threads to dry completely 3 Apply the thread s...

Страница 14: ...clean and dry The transport protection at the output of the vacuum regulator has been removed Perform the following working steps 1 Cut the PVC pipe at a right angle Make a bevel on the outside of th...

Страница 15: ...ush the union nut 2 onto the tube 3 Push the end of the tube onto the cone of the tube connection 3 4 Tighten the union nut by hand 5 Secure the tube onto the wall 6 If relevant install the activated...

Страница 16: ...2 5 6 8 14 10 13 11 12 16 15 4 7 9 Item Description A Room for the chlorine supply B Dosing device room 1 Chlorine barrel 2 Chlorine barrel scale 3 Manifold 4 Changeover switch 5 Chlorine gas filter...

Страница 17: ...cription A Room for the chlorine supply B Dosing device room 1 Chlorine barrel 2 Chlorine barrel scale 3 Manifold 4 Rupture disk with expansion container 5 Changeover switch 6 Chlorine evaporator 7 Ex...

Страница 18: ...ith the plastic bottle Fig 7 1 Leak test with ammonia 3 If you find leaks Use the injector to suction off the chlorine immedi ately Repair leaks and repeat the leak test 4 If you do not find any leaks...

Страница 19: ...orine supply have been closed If the system was previously operated with chlorine the residual chlorine has been extracted with the injector and the system oper ated for approx 5 minutes using nitroge...

Страница 20: ...led correctly Chlorinators represent an increased risk to safety if they have not been installed properly if adequate tightness tests have not been performed or if the devices are not in a good condit...

Страница 21: ...d off Perform the following working steps 1 Run the chlorinator for approximately five minutes with nitrogen or dry compressed air 2 Close all the connections to protect the lines and devices from hum...

Страница 22: ...of accidents Ensure that all action is taken only by personnel with sufficient and corresponding qualifications Interval Maintenance After 1 year Minor maintenance measures Clean the device thoroughl...

Страница 23: ...e screws 1 The spring 8 pushes the valve apart 4 Remove the O ring 2 on the valve seat 5 and take the valve seat out of the flange 3 5 If you wish to clean the valve with water screw out the pressure...

Страница 24: ...ting grease 8 Tighten the screws crosswise to a torque of approx 3 Nm 9 Install the pressure gauge 10 and plug 11 with approx 3 layers of PTFE tape Inlet valve installed 10 4 4 Testing the inlet valve...

Страница 25: ...gs 7 10 4 Remove all the screws on the diaphragm disc and remove the diaphragm 3 5 5 Carefully lift up the rubber tube piece 3 6 using a blunt object Ensure that the PVC part is not damaged Vacuum par...

Страница 26: ...ards in the lower housing 2 and ensure the diaphragm 3 5 fits properly 9 Attach the upper housing 1 Applying slight pressure turn the housing parts against each other to ensure that the diaphragm 3 5...

Страница 27: ...e pressure slowly starting at 0 bar To start off with there is no permanent flow Bubbles only form when the pressure is increased As of approx 0 5 bar a permanent flow can be observed 6 Slowly decreas...

Страница 28: ...ose completely due to dirt Maintain the inlet valve If necessary install a chlorine gas filter There is a leak on the overpressure line Localise and repair the leak using the ammonia test The injector...

Страница 29: ...Vacuum Regulator for Chlorine Gas C 2700 V Operating Instructions BA 21210 02 V05 12 Spare parts Fig 12 1 Vacuum Regulator for Chlorine Gas C 2700 V spare parts 30 33 34 36 35 19 18 17 16 15 14 22 21...

Страница 30: ...8 12 10365 14 1 Reducer 50a G 2 a 39506 15 A 1 O ring FPM 47x5 3 80079 16 1 Stick on connector 50i 13718 17 1 Union nut G 2 13717 18 1 Pipe piece 50x60 27391 19 1 Bracket 50 82926 20 8 Stud M5x108 35...

Страница 31: ...with flange DN25 PN40 39509 42 45 Assembly set for flanges 38712 Table 12 2 Spare parts complete assemblies for C 2700 V Part Content Part number Small maintenance set All parts which are marked with...

Страница 32: ...dispositions de la directive 2006 42 CE relative aux machines et que la notice de conformit europ enne est pr sent e conform ment l annexe II A ES Declaraci n de incorporaci n seg n la Directiva 2006...

Страница 33: ...rs Device and device type Part no Order No Date of delivery Reason for repair Dosing medium Description Irritating F Yes F No Properties Corrosive F Yes F No We hereby certify that the product has bee...

Страница 34: ...34 Vacuum Regulator for Chlorine Gas C 2700 V Lutz Jesco GmbH 2016 Operating Instructions BA 21210 02 V05 Notes...

Страница 35: ...the device breaks down within the period of warranty please return it in a cleaned condition with the complete warranty application filled out Sender Company Phone Date Address Contact person Manufac...

Страница 36: ...36 Vacuum Regulator for Chlorine Gas C 2700 V Lutz Jesco GmbH 2016 Operating Instructions BA 21210 02 V05 Notes...

Страница 37: ...es Installation with a chlorine evaporator 17 Installation without a chlorine evaporator 16 Installation location 12 Installing the connection with threaded connection 13 Installing the blow off line...

Страница 38: ...complete assemblies 31 individual parts 30 maintenance sets 31 Specialist staff 6 Switching the system on 19 T Technical data 10 Test intervals 20 Trained persons 6 Troubleshooting 28 V Vacuum part C...

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