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GETTING STARTED - TENON CUTTING

Log Prep

1. Acquire Logs

Logs can be acquired from a variety of sources,
including: local land owners, tree service
companies, home improvement/hardware
stores, DNR or Forestry Department, and K&A
Log Furniture.

Note:

 Some designs call for a landscape timber.

The correct size is shown to the right.

2. Cut Logs/Wood to Length

Use a saw to cut the logs to the lengths shown in the desired design. Take
care to cut the end of the logs square/perpendicular to the log body.

Note:

 The log lengths in this manual are sized for

one diameter

 of log. If you

choose a different diameter log than the one listed in the Parts List, you must
account for the change by: cutting cross-member logs (logs with tenons on

both ends

) shorter, or longer (see three examples below).

CORRECT

Ends of log square

WRONG

Ends of log not square

Tip

While no logs are perfectly straight,
we recommend finding logs that are
as straight-as-possible to make
fit-up and assembly easier.

Parts List

Item

Qty Part Name

Size

A

1

Log-A

Ø2-½” X 10” Long

B

2

Log-B

Ø3”

 X 10” Long

Tip

It is easier to trim a log shorter than to add
to a log. When in doubt, cut cross-member
logs (logs with tenons on

both ends

) a little

longer than the plan calls for (+1 inch). You
can trim the excess off later after dry fit-up.

B

B

B

B

B

B

3

10

1

2

 in

4

9

1

2

 in 

11

1

2

 in

10 in 

10 in 

10 in

A

A

A

Ø3” Log-B

Spacing is correct at 10-½”

Ø2” Log-B

Spacing is incorrect at 9-½”

Remedy:

 Log-A must be

re-cut at 11” long

Ø4” Log-B

Spacing is incorrect at 11-½”

Remedy:

 Log-A must be

shortened to 9” long

3

1

4

 in

2

1
2

 in

Содержание DINING CHAIR

Страница 1: ...DINING CHAIR www lumberjacktools com 1 DRILL 2 CUT 3 ASSEMBLE ...

Страница 2: ...E LONG HAIR AWAY FROM WORK AREA LOOSE CLOTHING AND HAIR CAN BE CAUGHT IN MOVING PARTS AND CAN CAUSE SERIOUS INJURY DISCONNECT POWER FROM THE DRILL AND ALLOW DRILL TO COMPLETELY STOP BEFORE INSTALLING REMOVING TOOLS FAILURE TO DO SO CAN CAUSE SERIOUS INJURY ALWAYS SECURE WORK PIECE LOG OR BOARD IN A VISE OR CLAMP BEFORE DRILLING CUTTING FAILURE TO DO SO CAN CAUSE SERIOUS INJURY BLADES ARE VERY SHAR...

Страница 3: ... Saw Vise or other clamp Tape Measure Pencil Sand Paper Shop Towels Orbital Sander Draw Knife Building Materials Peeled Logs Flat Boards Wood Glue Finish of choice oil varnish or lacquer Protective Equipment Safety Glasses Gloves Dust Mask Hearing Protection Closed toed Shoes Required Supplies These items are optional Drawing Symbols Note All dimensions in this booklet are in inches n21 2 in A 6 i...

Страница 4: ... cutting cross member logs logs with tenons on both ends shorter or longer see three examples below CORRECT Ends of log square WRONG Ends of log not square Tip While no logs are perfectly straight we recommend finding logs that are as straight as possible to make fit up and assembly easier Parts List Item Qty Part Name Size A 1 Log A Ø2 X 10 Long B 2 Log B Ø3 X 10 Long Tip It is easier to trim a l...

Страница 5: ...for the desired design Note Tenon length should be Hole Depth e g Tenon length for a 1 deep hole should be 1 1 tenon length IMPORTANT Cutting a straight tenon is critical to reduce assembly problems GETTING STARTED TENON CUTTING Tip If the log is larger than the Tenon Cutter will accept taper down the end of the log with a Draw Knife Log Prep cont CORRECT Hole in center of log WRONG Hole not in ce...

Страница 6: ...ded to achieve a level square assembly before the glue dries The joints will be impossible to adjust after the glue has dried 4 Apply Finish optional Apply the finish of your choice to the assembly per the manufacturer s instructions Be sure to wear appropriate Personal Protective Equipment and to apply finish in a well ventilated area GETTING STARTED ASSEMBLY TIPS Assembly Tips Tip If the logs bi...

Страница 7: ...oard H 1 X 5 X 20 Long J 8 Screw 8 x 2 Long Not shown Step 1 A Gather all required tools and wood listed above B Use a Single Speed Drill and Ø1 Forstner Bit to drill all holes in locations shown see next page C Use a Single Speed Drill and Ø1 Tenon Cutter to cut all tenons in locations shown see next page Special Tools Required Ø1 Tenon Cutter Ø1 Forstner Bit Hole Size Tenon Size n11 2 in 11 4 in...

Страница 8: ... 63 4 in 6 in 6 in 4 in 353 4 in 1 2 in 1 2 in 1 2 in 1 2 in 151 4 in 4 in 17 in 81 2 in 19 in 15 8 in 153 4 in 153 4 in 20 in 20 in 20 1 in 93 4 in Tip Log A and Log B are very similar Take special care to mark these logs correctly to avoid mixing them up C A B D E F G H ...

Страница 9: ...g device Allow to dry overnight Step 3 A Apply glue to the tenons and to the mating holes shown below B Use Log A Log C and Log D to build the Left Frame Assembly C Use Log B Log C and Log D to build the Right Frame Assembly Note Be sure that Log D is oriented properly when assembling both sides of the frame 20 in 19 in 111 2 in 20 20 11 2 in GLUE GLUE Left Frame Assembly A D C G L U E Right Frame...

Страница 10: ...PORTANT Notice how the orientation of Log F is not the same for each log make sure they are oriented correctly before the glue dries Step 5 A Secure seat from Step 2 to chair either by using wood screws or glue B Drill four pilot holes using a Ø3 32 bit One hole in each corner of the seat C Install the 8 x 2 screws to secure G H Align logs with flat board 5 F E G L U E G L U E G L U E View A A A ...

Страница 11: ...fferent diameter logs used than plan layout Adjust the length of logs if different diameter logs are used Top does not sit flat Frame not square Adjust frame to create a square base Top mounting logs not flat Use a table saw to cut a flat surface on the mounting logs for the top Use landscape timbers for the mounting logs Wood splitting when installing screws Pilot hole not drilled Drill a pilot h...

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