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13

OPERATING INSTRUCTIONS FOR THE RAPID LOWERING LUG-ALLs

The rapid lowering LUG-ALL models operate on the same basic principles
as the regular lowering LUG-ALLs but have an additional action rapid
lowering. A mechanism allows these models to lower four ratchet teeth
per full stroke of the handle in addition to the notch-per-cycle regular
lowering. The reliability and basic simplicity of the original unit is retained
but the greater speed and smoothness in lowering offers an operational
advantage. It is smoother because the starting and stopping of the load
is reduced 75%.

TO LIFT:

1. Set the reverse lever to hold the u-frame pawl 

against the ratchet

teeth (Fig. 1 page 15)

2. Place rapid lowering “switch” in the “OFF” position (ON and OFF

positions are identified on the side of the main frame).

3. Apply handle pressure to lift one, two, three, or a full stroke on the

handle (four ratchet teeth).

TO LOWER: (requires load of 15 lbs. or more)

1. For regular lowering (one ratchet tooth-per-stroke-of-the-handle) use

the instructions on the previous page 

plus placing the rapid lowering

“switch” in the “OFF” position.

2. For the rapid lowering (four ratchet teeth-per-stroke-of-the-handle) the

same as for regular lowering except with the rapid lowering switch to
the “ON” position.

IMPORTANT: When using rapid lowering the operator should position
himself in such a way that he can control the torque of the handle through
the full travel of the arc, which is four times longer than with the regular
lowering. When first engaging rapid lowering the first stroke of the handle
may lower from one to four ratchet teeth depending on the cam position.
Following strokes will lower four ratchet teeth.

FREE RELEASE: (will not operate under load)

The same as for regular lowering models except with the rapid lowering
switch is in the “OFF” position.

NOTE: See Handle and Rigging sections for other important
information.

Содержание 6000-15SH

Страница 1: ...1 OPERATING AND SERVICING INSTRUCTIONS FOR YOUR Winch Hoist LUG ALL MORGANTOWN PA 19543 Since 1949 More Than 5 Decades Of Excellence Provided by www hoistsdirect com...

Страница 2: ...by logging on to LUG ALL s website and completing our on line customer survey www lug all com For parts list drawings log on to our website www lug all com THE HOISTS DESCRIBED IN THIS BOOKLET ARE IN...

Страница 3: ...oor Puller 15 The Reversible Handle 15 Cable Return Crank 16 HOW TO TAKE CARE OF YOUR LUG ALL How to Take Care of Your LUG ALL 17 Servicing Instructions For Regular Lowering LUG ALL and LUG ALL Car Do...

Страница 4: ...r replacement parts See the LUG ALL parts list or the LUG ALL website for correct part numbers MORGANTOWN BUSINESS PARK 604 HEMLOCK ROAD MORGANTOWN PA 19543 610 286 9884 FAX 610 286 9661 www lug all c...

Страница 5: ...y operated and maintained to avoid risk of property damage or bodily injury Please do not attempt to operate your LUG ALL until you carefully read the instructions and recommendations in this booklet...

Страница 6: ...6 use LUG ALLs to support human or animal cargo in any manner use LUG ALLs as load binders...

Страница 7: ...ny substitution for the LUG ALL reversible handle let the LUG ALL cable or webstrap come in contact with any other surface use a LUG ALL cable or webstrap as a choker leave a load unattended and or su...

Страница 8: ...G ALL beyond rated capacity Cheating on capacities is a dangerous trick Overloading a LUG ALL can cause accidental injury to the operator the hoist or the load It can also damage the hoist so that it...

Страница 9: ...ng Cable or web strap must be in a straight line to assure even wrapping on the drum Do not snag or pull the cable or web strap over sharp or rough edges as this will break the wires Never bend the ca...

Страница 10: ...ee compare cable with that shown on page 11 for illustration of dangerous cable conditions Note that cable must be replaced even though damage to cable appears minor Cable must be evenly wrapped aroun...

Страница 11: ...aying that this cable must be replaced before the hoist can be safely operated Broken Wires The frayed condition of this cable indicates broken wires and an unsafe condition Cable deficiencies of this...

Страница 12: ...to lift one two three or a full stroke of the handle four ratchet teeth TO LOWER requires load of 15 lbs or more 1 Set reverse lever to hold the u frame pawl away from the ratchet teeth Fig 2 2 Moveha...

Страница 13: ...full stroke on the handle four ratchet teeth TO LOWER requires load of 15 lbs or more 1 For regular lowering one ratchet tooth per stroke of the handle use the instructions on the previous page plus p...

Страница 14: ...HAT IT WILL HANG FREELYAND BE FREE TO MOVE FROM SIDE TO SIDE If the frame is jammed out of line it is subjected to undue stress from uneven loading and would not be free to move sideways which is nece...

Страница 15: ...ok THE REVERSIBLE HANDLE The handle is designed to bend before your LUG ALL is dangerously overloaded This protects the operator the load and the hoist thus avoiding the possibility of costly accident...

Страница 16: ...or lowering loads as its short length provides very limited leverage A shear pin protects against dangerous overloading Crank conversion kits are available for all models except 6000 15SH 1 To Place...

Страница 17: ...ese recommendations 1 Do not snag or pull the cable over sharp or rough edges as this will break the wires LUG ALLs are equipped with high quality cable and with reasonable care will give satisfactory...

Страница 18: ...m drum It is not necessary to remove cable shield to replace cable 2 If cable is not broken but frayed whiskered etc cut clean If to be reused cut at cable clamp 3 Slip old cable out through drum 4 Cu...

Страница 19: ...on the outside of the main frame and the left side between drum and the main frame Position u frame so that pawl is on the right side See Fig 3 Fig 3 4 Align holes of the drum u frame and the main fr...

Страница 20: ...ame pawl and main pawl shaft 1 Place frame so the name LUG ALL cast on the side at the top is on left 2 Place loop of spring at 1 end on spring anchor on the main frame with the hoop of the spring bet...

Страница 21: ...sher SERVICING INSTRUCTIONS FOR RAPID LOWERING LUG ALLS Rapid lowering LUG ALLs are identified by the suffix R in the model number The repairing of these models differs only slightly from the regu lar...

Страница 22: ...the unit under light tension then the trouble is located This condition is more likely to develop after aLUG ALL hasbeenrepairedandanewmainframepawlinstalled but not a new u frame pawl Under normal c...

Страница 23: ...le loosen the handle locking nut right hand thread slide the smaller tube to the desired position and retighten the handle locking nut by hand Do not use a wrench The shear pin between the handle sock...

Страница 24: ...24 Regular Handle Position with hand Handle Position for extra leverage in backing off heavy loads...

Страница 25: ...idered insulated members Use an appropriate insulating link stick to achieve proper working distances The repairing of these models is the same as for the regular lowering models except for replacing...

Страница 26: ...ons but be sure to a Insert end of web with short stitched side against hub of drum b Thread web strap through web guide and pulley block before assembling hook c IMPORTANT Tighten 528 hook attachment...

Страница 27: ...ad is considered to be insufficient by the user Inspection Criteria for Synthetic Web Straps Remove from service if any of the following is visible Strap shows signs of melting charring or chemical da...

Страница 28: ...phone 610 286 9884 Fax 610 286 9661 Delivery expenses and insurance for warranty service to and from LUG ALL are the responsibility of the Buyer Proof of purchase such as sales receipt or other docume...

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