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1. Safety Precautions

1-1

Basic Safety Precautions

1-2

Labels

The following labels are affixed on the pump.
If any label gets damaged or becomes illegible,
contact LUBE immediately. A new one will be
supplied at your own cost.

・

Carefully read this Manual to understand the
contents before handling the pump.

・

Keep this Manual at a designated place for easy
access at all times.

・

This pump is handled by only personnel who

have the knowledge and skill of its installation
and adjustment.

・

Never modify or change this pump without prior
permission of LUBE.

ＷＡＲＮＩＮＧ

ＣＡＵＴＩＯＮ

Содержание 102660

Страница 1: ...ication Pump PM 8S 18LP Code No 102660 INSTRUCTION MANUAL LUBE CORPORATION For your safety read and understand this Manual thoroughly before handling the pump Keep this Manual at a designated place for easy access at all times ...

Страница 2: ...nts thoroughly before handling the pump In addition to the above the marks below will also appear in this Manual Please read the following explanation in order to handle the pump correctly Indicates referential information or points to which special attention should be paid while handling the pump If ignored the pump and or the machine could be damaged Indicates referential information or points w...

Страница 3: ...ke sure to include with the pump all the manuals and any other documents supplied with the pump Disposal of Pump Oil Make sure to dispose pump or oil as designated by National laws and or local regulations Japan LUBE Corporation Head Office 3 30 16 Horizon 1 Nishi Waseda Shinjuku ku Tokyo 169 0051 Japan TEL 81 3 3204 8431 FAX 81 3 3204 8520 URL http www lube co jp China LUBE LUBRICATING SYSTEM SHA...

Страница 4: ...mation 6 2 1 Specifications 6 2 2 Description of each part 6 3 Installation 7 3 1 Environmental Requirement 7 3 2 Mounting Unit 7 3 3 Wiring 8 3 4 How to connect pipes 9 4 Controlling the pump 10 5 Lubricating oil and refilling 11 5 1 Lubricating oil to be used 11 5 2 Refilling lubricating oil 11 6 Maintenance 12 6 1 Suction filter 12 6 2 Troubleshooting 13 Appendix Oil Contamination Causes and Me...

Страница 5: ... A new one will be supplied at your own cost Carefully read this Manual to understand the contents before handling the pump Keep this Manual at a designated place for easy access at all times This pump is handled by only personnel who have the knowledge and skill of its installation and adjustment Never modify or change this pump without prior permission of LUBE ＷＡＲＮＩＮＧＣＡＵＴＩＯＮ ...

Страница 6: ... ｓ４０の新油を使用してください２１年に一度はポンプ下部のサクションフィルターを交換してください３１年に一度はタンク内を洗浄してください機能不良の原因と処置Ａポンプから油が出ない時エアー源が切れているエアー源の確認修理給油タンクの油面が低い規定値まで推奨油を追加するサクションフィルターの目づまりフィルターの洗浄または交換配管にもれがあるすみやかに配管を修理するその他の原因ポンプの交換または修理また完了後管路のエアー抜きを行うまた完了後管路のエアー抜きを行うまた完了後管路のエアー抜きを行うＢノズルから油が吐出されないノズルの目づまりノズルを洗浄する計量バルブの不良バルブを交換する配管内へのエアー混入管路よりエアーを完全にぬくエアー源の圧力が低い０４ＭＰａ以上に上げるリューベ株式会社ＴＹＰＥＰＭＣＯＤＥＮＯ１...

Страница 7: ...ischarge pressure ratio 5 1 ratio of internal pump pressure to supplied air pressure Discharge pressure 1 75 to 2 5 MPa See 3 4 Discharge pressure and air supply pressure Pressure relief mechanism Internal pressure relief mechanism Tank Effective capacity 1 8 liters Air Range of air pressure 0 35 to 0 5 MPa Air consumption 0 35 MPa 0 25N shot 0 5 MPa 0 3N shot Discharge port M10X1 6 mm diam pipe ...

Страница 8: ...0 40 Humidity 35 85 RH 3 2 Mounting Unit Make sure to fix the pump firmly Insufficient mounting of the pump could fall itself and cause injury Be sure to fix the pump against the vertical and flat surface which can sustain its weight sufficiently Mount and fix the pump firmly using two 2 M6 bolts 3 6 5 mm diam Mounting hole Air inlet Rc 1 8 ＣＡＵＴＩＯＮ ...

Страница 9: ...8 Weight of the pump and required space Note The weight of oil is not included 3 3 Wiring Pump model Code number Weight kg see note below Required space mm PM 8S 18LP 102660 1 1 A 150 B 200 ＢＢＡ ...

Страница 10: ...p has no electric wiring In installing electric wiring for the air supply controller follow the instructions given in its operation manual Wiring work must be done by a qualified electrical engineer only ＷＡＲＮＩＮＧ ...

Страница 11: ...es not turn any further Then set a wrench on the pipe and turn the wrench two to three full revolutions to further tighten the pipe For information on proper tightening torque refer to Pipe tightening torque After piping work is complete make sure that there is no leakage of oil from joints Discharge pressure and air supply pressure Adjust the air supply pressure in the range from 0 35 MPa to 0 5 ...

Страница 12: ...rication will be in an unlubricated condition The solenoid valve for air supply must be a three way solenoid valve Air in the pump is discharged through the three way solenoid valve during a pause The pump on the machine side is powered on The solenoid valve timer for driving the pump on the machine side is on The solenoid valve timer for putting the pump on the machine side into pause mode is on ...

Страница 13: ...g oil of the same grade made by the same manufacturer 5 2 Refilling lubricating oil Refill lubricating oil when the level gauge on the tank shows L Refill it through the refill port that you find above the pump flange Use new lubricating oil If lubricating oil contains any foreign substances clogging may occur causing the pump to stop discharging oil If lubricating oil overflows or leaks wipe off ...

Страница 14: ... nipple does not turn together with the suction filter 3 Replace the suction filter with a new one or clean the suction filter 4 Assemble a new suction filter or a cleaned suction filter to the pump Make sure that the o ring is set on the thread part 5 Mount the pump on the oil feeding tank Before conducting maintenance on the pump turn off the power and make sure that the pump is not operating Co...

Страница 15: ...he conn ecting parts Viscosity is too high so that oil can not be sucked Recheck oil in use and repl ace it to proper oil Refer to 5 Lubricating oil and refilling Pressure in main tubing is not built up No oil discharged from pump due to any of above causes Refer to above measures Air in the tubing Operate pump and bleed air in tubing Oil leaking from pump di scharge port or pipe conn ection parts...

Страница 16: ...oil in tank air is introduced into pump Refill tank with same or eq uivalent oil and then bleed air No oil discharged from valve S Pressure does not increase Refer to above measures for Pressure in main tubing is not built up Viscosity is too high so the reaming pressure are not relieved completely Check oil and change oil to proper oil Refer to 5 Lubricating oil and refilling ...

Страница 17: ...er tubing steel tubing Undercut joint Turn the nut part with hands until it stops and then tighten it 1 4 turn with a spanner etc 21 OD 8mm copper tubing steel tubing Undercut joint Turn the nut part with hands until it stops and then tighten it 1 4 turn with a spanner etc 25 Taper screw for tubing Rc1 8 Pump discharge port junction Turn the undercut joint with hands until it stops and then tighte...

Страница 18: ...struction During operation Foreign particles from outside or generated inside of the system Condensation of the moisture in the air due to change in temperature or sludge by oxidation of lubrication oil itself Measures 1 Clean the tank and remove the remove the foreign particles 2 Keep the oil for refilling in the proper place If the system is installed and or oil is stored outdoors proper care mu...

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