page 2
LS0190/0315
9/16" Ratchet
1
9/16" Wrench
1
tools needed
LS5013BU
Under Deck Poly Rail Kit (For use with LS5004BU Leg Bundle.)
Assembly includes 2 top rails and 2 side rails.
1.
Assemble the 2 side rails first. Take (4) 8'
POLY RAILS
and
align them so the ends without caps are facing
each other. Slide:
1 – 3/8" x 3" hex bolt
3 – 3/8" x 3/4" hex bolts
(in that order) into the bolt groove on the uncapped end
of each
POLY RAIL
. Slide rails together and space the 3/8"
x 3/4" hex bolts so that the rail conector can be bolted on,
and secure the two
POLY RAILS
together using:
6 – 3/8" nylon lock nuts
2.
Slide the 3/8" x 3" hex bolt so that it lines up with the lower
hole in the bunk leg assembly. Push bolt through, add:
1 – 3/8" flat washer
1 – 3/8" nylon lock nut
3.
Assemble 2 top rails. Take (4) 8'
POLY RAILS
and align
them so the ends without caps are facing each other.
Slide:
4 – 3/8" x 3/4" hex bolts
into the bolt groove on the end of each
POLY RAIL
.
Slide rails together and space the 3 hex bolts closest to
the uncapped end so the rail connector can be bolted
on, and secure the two
POLY RAILS
togetherusing:
6 – 3/8" nylon lock nuts
4.
Take the 4th hex bolt and secure the
BUNK U CHANNEL
onto the
POLY RAIL
. Slide the
BUNK U CHANNEL
out
so that it lines up with bunk leg. Use:
1 – 3/8" x 3" hex bolt
2 – 3/8" flat washers
1 – 3/8" nylon lock nut
to secure rails to upright leg.
NOTE: In some cases the top hole may need to be
redrilled for the bolt to fit through.
5.
Center bunks on lift and tighten all bolts.
