background image

TROUBLE SHOOTING

PROBLEM

PROBLEM

PROBLEM

PROBLEM

POSSIBLE CAUSE

POSSIBLE CAUSE

POSSIBLE CAUSE

POSSIBLE CAUSE

CORRECTION

CORRECTION

CORRECTION

CORRECTION

Low hydraulic fluid level. Check and replenish hydraulic fluid.

Cold hydraulic fluid.

Allow hydraulic system to warm up to operating

temperature.

Engine R.P.M. too

slow(hydraulic pump

R.P.M. too slow).

Increase engine speed to obtain satisfactory

loader operation.

Excessive weight in

bucket. Material weight

exceeds maximum

specified loader capacity.

Reduce material load.

Control valve linkage

binding/defective.

Check control valve linkage and repair if

worn/defective.

Aeration of hydraulic

fluid

Refer to "Aeration of Hydraulic Fluid".

Quick disconnect coupler

restriction or coupler

"Flow checks"

Check coupler connections. Repair or replace.

Hydraulic hose or

tubeline

restriction(hoses/tubline)

kinked or pinched.

Check hoses and tubelines for evidence of

restriction.

Lift cylinder piston

assembly leakage.

Check cylinders for leakage. Repair as needed.

Relief valve erratic or set

below specifications.

Check and reset relief valve. Setting as needed.

Control valve leaking

internally.(hypassing fluid

within valve).

Replace control valve and recheck operation.

Inadequate hydraulic

pump capacity.

Refer to "Hydraulic Pump Capacity Inadequate"

Engine R.P.M. too slow.

Increase engine R.P.M.

Excessive load - material

weight exceeds specified

loader capacity.

Reduce Load.

Relief valve setting

below specifications.

Check and reset relief valve setting as needed.

Lift cylinder piston

assembly leakage.

Check cylinders for leakge. Repair as needed.

Control valve leaking

internally

Replace control valve and recheck operation.

Hydraulic pump

defective.

Refer to "Hydraulic Pump Capacity Inadequate".

Slow or erratic lift

Slow or erratic lift

Slow or erratic lift

Slow or erratic lift

Inadequate lifting capacity

Inadequate lifting capacity

Inadequate lifting capacity

Inadequate lifting capacity

- 20 -

Содержание LL4100

Страница 1: ...CHNOLOGY PARTNER OPERATOR MANUAL LL4100 NON SELF LEVELING TYPE TRACTOR Model R4010 R4010H R4020 R4020H OPERATOR MANUAL PO Box 70 Battleboro NC 27809 Tel 252 984 0700 Fax 252 984 0701 www lstractor com...

Страница 2: ...cal harm deadlock resulting damages or other losses Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and Product Changes Right To Make Design and...

Страница 3: ...ment review this manual and all safety messages contained within 2 This safety symbol indicates important safety messages in this manual When you see this symbol carefully read the message that follow...

Страница 4: ...Torque Tightening Chart 24 Parts IIlustrations 25 General Information 25 Mounting Frame Assembly 26 Grill Assembly 27 Boom Assembly 28 Hydraulic piping T Type 29 Hydraulic piping H Type 31 Quick Atta...

Страница 5: ...njury or death Follow all safety operating and service instructions Replace damaged or illegible safety labels See following pages for required labels ROPS AND SEAT BELT ROPS AND SEAT BELT ROPS AND SE...

Страница 6: ...der attachments and equipment application Move and turn the tractor at low speeds Carry loader boom at a low position during normal operation Never travel at high speeds with bucket loaded Use caution...

Страница 7: ...lifting Always follow lifting instructions included with these attachments SLOPES SLOPES SLOPES SLOPES Stay off of slopes too steep for safe operation Shift down before you start up or down a hill wit...

Страница 8: ...essure and remove key before leaving operator s seat Make sure all parked loaders on stands are on a hard level surface with all safety devices engaged to prevent loader from falling and being damaged...

Страница 9: ...a soft cloth If a component with a safety decal s affixed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components Mount new safety deca...

Страница 10: ...Digging Depth Below Grade 150 mm 5 9 J Overall Height in Carry Position 1 280 mm 50 4 L Depth of Attachment to back of inner shell 592 mm 23 3 M Height of Attachment 581 mm 22 9 N Depth of Attachment...

Страница 11: ...e due to unknown and varying conditions However through experience and these instructions you should be able to develop operating procedures suitable to your particular situation The photos illustrati...

Страница 12: ...ctor Operator s Manual maintenance section for instructions regarding tractor hydraulic system maintenance Additional counterweight requirements will vary 11 CAUTION CAUTION CAUTION CAUTION The tracto...

Страница 13: ...Loader Operation Initial Loader Operation Initial Loader Operation CAUTION CAUTION CAUTION CAUTION We urge you to follow this advice 1 Read and understand this manual as well as the Tractor Operator s...

Страница 14: ...aded Bucket Transporting a Loaded Bucket Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Backfilling Backgrading Controlled Rate of Loader Functions Controlled Rate of Loader F...

Страница 15: ...position that prevents movement of loader or bucket When the control valve is released from the work position the spool will return to neutral Important Important Important Important Contaminates in...

Страница 16: ...ucket cutting edge touch the ground Pull the control lever to raise the loader until the post Adjust the bucket until the bottom surface of bucket touch the ground Move the tractor backword slowly and...

Страница 17: ...ch other Align the latch pin holes with moving the 16 Insert the latch pins block Be sure to check the pin welded of post is slightly higher than the hook on mounting frame Stop the engine and move th...

Страница 18: ...raulic system as outlined in the Tractor Operator s Manual When checking hydraulic system oil level the loader should be on the ground and bucket fully retracted all cylinders in retracted position Lo...

Страница 19: ...fied in Tractor Operator s Manual Tire Inflation Check Weekly 50 hours Loader Pivot Points Lubricate Daily 10 hours Loader Hydraulic Lines Hoses Connections Check for leaks wear Daily 10 hours Lift an...

Страница 20: ...wrong Cylinders operate in wrong Cylinders operate in wrong Cylinders operate in wrong direction relative to control direction relative to control direction relative to control direction relative to...

Страница 21: ...heck hoses and tubelines for evidence of restriction Lift cylinder piston assembly leakage Check cylinders for leakage Repair as needed Relief valve erratic or set below specifications Check and reset...

Страница 22: ...od of time an extended period of time an extended period of time is a normal condition is a normal condition is a normal condition is a normal condition Control valve internal leakage Replace control...

Страница 23: ...de is uneven side to side Bucket is not level to ground Check rear tire inflation and adjust to level bucket to ground Bucket cutting edge wear Bucket cutting edge wear Bucket cutting edge wear Bucket...

Страница 24: ...HYDRAULIC SYSTEM SCHEMATIC 23 23...

Страница 25: ...ON HEAD MARKING ON HEAD SAE 2 SAE 2 SAE 2 SAE 2 SAE 5 SAE 5 SAE 5 SAE 5 SAE 8 SAE 8 SAE 8 SAE 8 Diameter Inches SAE Bolt Head Identification 24 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297...

Страница 26: ...ates the interchangeabillty of parts due to design change Due to our policy of continuously improving products The information contained herein is subject to change withour notice indicates that eithe...

Страница 27: ...16 FT621 11200 02 MOUNTING FRAME RH 1SET 11 03 23 3 40228787 FT612 11300 CROSS BAR 1SET 4 40228788 FT612 11400 REAR FRAME LH 1SET 5 40228789 FT612 11500 REAR FRAME RH 1SET 8 40228625 10191 M140F A0 HE...

Страница 28: ...SET 40228790 FT612 11600 01 Grill Guard Top 1SET 10 01 27 40228790 FT612 11600 02 Grill Guard Top 1SET 10 09 08 3 40228616 10191 M1205 40 Hex Bolt M12 1 75P 40L 2EA 4 40228655 14011 03000 R PIN 3 2EA...

Страница 29: ...T 1SET 6 40228857 LTS19 51340 LINK W A BUCKET 1SET 7 40228651 10321 M2400 WASHER PLAIN M24 4EA 8 40228661 14124 25130 N PIN ASS Y M24 1 5P 130L 8SET 9 40228659 14124 25095 N1 PIN ASS Y M24 1 5P 95L 4S...

Страница 30: ...HYDRAULIC PIPING NON SELF LEVEL T TYPE 06 19 09 LL4100 LL4100 LL4100 LL4100 29...

Страница 31: ...4 3 4 16UNF 600L 3 8 1SET 14 40228754 80620 12009 HOSE ASS Y 454 3 4 16UNF 4 3 4 16UNF 600L 3 8 1SET 14 40228754 80620 12009 HOSE ASS Y 454 3 4 16UNF 4 3 4 16UNF 600L 3 8 1SET 15 40228738 80620 03006...

Страница 32: ...HYDRAULIC PIPING NON SELF LEVEL H TYPE LL4100 LL4100 LL4100 LL4100 31...

Страница 33: ...F 350L 3 8 1SET 14 40230678 80620 01003 HOSE ASS Y 4 3 4 16UNF 4 3 4 16UNF 550L 3 8 1SET 15 40230687 80620 03027 HOSE ASS Y 4 3 4 16UNF 2 3 4 16UNF 350L 3 8 1SET 16 40228744 80620 03026 HOSE ASS Y 4 3...

Страница 34: ...46402 PLATE GUIDE 2 6 40230851 LTS21 46403 WASHER 1 2 7 40230852 LTS21 46404 WASHER 2 2 8 40230853 LTS21 46405 PIN 31 5 112L 2 9 40230615 14031 10030 SPRING PIN 10 30L 4 10 40230854 LTS21 46407 SPRING...

Страница 35: ...HYDRAULIC CONNECTING DN2 35...

Страница 36: ...3 4 16UNF Hose x PF1 2 O Ring 90 1EA 17 40228755 81300 0P018 O RING 1 2 3EA 18 40228652 103C0 C0330 Washer Copper 3 8 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 20 40228720 80410 T3360 Quick Cou...

Страница 37: ...HYDRAULIC CONNECTING WALVOIL LL4100 LL4100 LL4100 LL4100 37...

Страница 38: ...RING 1 2 3EA 18 40228652 103C0 C0330 Washer Copper 3 8 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 19 40228653 103E1 C0110 Washer Seal 1 2 1EA 20 40228720 80410 T3360 Quick Coupler PT3 8 Male 4EA...

Страница 39: ...1 40228821 IA50 3055 COVER INNER ASS Y No 3 7 1 3 40228825 IC50 3055 COVER INNER 50x30x55L 1 4 40228765 DSSD R030 DUST SDR 30x38x5 6 5 1 5 40228879 UPIS I030 PACKING U ISI 30x40x6 1 6 40228767 DU03 0...

Страница 40: ...23 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 PACKING U SKY 35x45x6 1 6 40228880 UPIS I035 P...

Страница 41: ...0x70x37L 1 40228823 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 SKY 35X45X6 1 6 40228880 UPIS I03...

Страница 42: ...0x70x37L 1 40228823 IA60 3555 COVER INNER ASS Y No 3 8 1 3 40228827 IC60 3555 COVER INNER 60x35x55L 1 4 40228766 DSSD R035 DUST SDR 35x43x5 6 5 1 5 40228884 UPSK Y035 SKY 35X45X6 1 6 40228880 UPIS I03...

Страница 43: ...CALS LL4100 LL4100 LL4100 LL4100 CAUTION CAUTION CAUTION CAUTION Read and refer to the Tractor Operation Manual or Decals on the Tractor and Loader Decals on as shown Refer to category Safety decals 4...

Страница 44: ...DESCRIPTION DESCRIPTION QTY QTY QTY QTY I C I C I C I C SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE SERIAL OR DATE 1 40230653 3104E 00010 NAME PLATE 1 2 40264192 3101E 00412 DECAL MODEL LL4100 RH 1 3...

Страница 45: ...or Preparations CAUTION See your Loader Operator s manual for Safety Precautions and Tractor Preparations STEP 1 Position tractor on hard level surface STEP 2 Release loader bucket and mount kit box f...

Страница 46: ...Head Bolt M14x2 0Px60L 4EA Hex Head nut M14x2 0P 4EA Spring Washer 14 4EA 47 Spring Washer 14 4EA Hex Head Bolt M14x2 0Px45L 4EA Spring Washer 14 4EA STEP 6 Install Boom Ass y Hang the groove on the p...

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