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OWNERS MANUAL | Model: LPR12 Jnr MX V2.0 

 

31 | 

P a g e

 

 

Maintenance Procedures: (continued)

 

 
6) Replacing or swapping the battery: 

 

WARNING:

 

See “Electrical and Lithium Battery Safety” on page 5– 6. 

 

Lithium batteries could catch fire or explode if overcharged, short circuited, crushed or 
punctured. Do not attempt if you do not have necessary skills to complete the task safely. 
To be completed by an e-bike mechanic. 

 

Do not short circuit, crush or puncture battery 

 

Dispose of the old battery according to local laws 

 

Use only genuine replacement batteries and charger 

 

 

 

Step 1

: Remove frame cover and gently lift up the battery pack partially to access the discharge 

and charging connecters. 
 

Step 2: 

 Disconnect the two connectors. 

  

Note:

 the charging jack has a lock nut that secures the plug together.  

 

Step 3

: Remove Battery.  

Take note of the wire layout prior to removal of the battery and wire configuration under the 
battery.  
 

Step 4: 

Connect the plugs on the new battery and place into the original position inside the 

frame. Be careful to ensure the cables under the battery are located correctly in the rubber pads 
neatly and not pinched.  
 

Step 5

:  Fit frame cover and function test. 

Содержание LPR12 JNR MX-V2

Страница 1: ...ll warnings as outlined in the manual LPR 12 JNR MX V2 OWNERS MANUAL Congratulations on your new LPR Bike We know you will be happy with your purchase and your kids will enjoy it for years to come LPRBikesisanAustralianowned familycompany establishedto createqualitykid sbikesthatare uniqueandinnovative This owner s manual contains important assembly and safety information It is important that it i...

Страница 2: ...OWNERS MANUAL Model LPR12 Jnr MX V2 0 1 P a g e ...

Страница 3: ...rranty 6 Getting to know your bike 7 Bike controls 8 Assembly instructions 9 Preparing for use and riding instructions 16 Adjusting the bike to suit the rider 17 Setting the speed limiter 18 Charging instructions 19 Service and maintenance 21 Pre ride checklist 22 Bolt torque chart 23 Cleaning 23 Storing your bike 24 Transporting your bike 24 Maintenance procedures 25 Troubleshooting guide 34 Trou...

Страница 4: ...f riding the bike safely and in control Jumping the bike increases the risk of an accident greatly Jump the bike at your own risk Parents are responsible for allowing their child to jump the bike The LPR 12 Jnr MX bike is rated to handle only small jumps up to 30cm in height Disclaimer This owner s manual contains the latest information for this model at the time of going to print Minor difference...

Страница 5: ...g area prior to letting your child ride in that area Clear area of hazards like sticks or rocks that may cause the rider to fall or impale a falling rider Ensure creeks dams swimming pools etc and public roads cannot be accessed whilst riding Always familiarize yourself with local laws and abide by them Do not ride at night Do not submerge in water do not leave bike in the rain or allow water to e...

Страница 6: ...harger in the rain The bike or charger is not completely waterproof care must be taken when cleaning the bike See cleaning section on page 23 Do not charge batteries near flammable products or liquids Charge the bike in a well ventilated area not near combustible material Never expose the bike or battery to extreme temperatures Operating temperature limits Charging 0 C 45 C Discharging Riding 20 C...

Страница 7: ...may be used Warranty At LPR Bikes Australia we want you to ride with a smile knowing that you purchased your bike with confidence This is why we offer the original purchaser of a LPR12 Jnr MX Bike 2 years warranty on the frame forks 6 months warranty on motor and electrical components 12 months warranty on the battery No warranty on consumable parts What do I do if I have a faulty product If you v...

Страница 8: ...OWNERS MANUAL Model LPR12 Jnr MX V2 0 7 P a g e Getting to know your LPR12 Jnr MX Figure 1 Right Side View Model LPR12 Jnr MX Figure 2 Top View Model LPR12 Jnr MX ...

Страница 9: ...tton is used to turn off the power in the event of an emergency which is commonly known on motorcycles as the kill switch 2 Twist throttle Just like on a motorcycle the speed is controlled with a twist throttle on the right hand side of the handlebars The throttle is spring return and variably controls the bikes speed through the range of 90 of a turn 3 Rear brake lever To operate the rear brake P...

Страница 10: ...is manual completely and carefully making sure you understand all instructions before operating this bike WARNING IN THE INTERESTS OF SAFETY IT IS RECOMMENDED THAT YOU HAVE THIS BICYCLE ASSEMBLED BY A SKILLED BICYCLE MECHANIC Tools required for assembly LPR Bikes Australia Pty Ltd do not supply tools with our products We recommend to use a torque wrench for all bolts during assembly Metric Hex key...

Страница 11: ...aging may pose choking hazard or suffocation for small children 2 Install stem and handlebars Remove the plastic cap from the steering stem Ensure the wedge nut and washer at the bottom of the stem is aligned and gently insert into the headset of the bike Adjust height to suit rider size accordingly Take care not to kink or bend brake cable during installation ...

Страница 12: ...he fork using a 6mm hex Key tighten bolt Torque 20NM 4 Insert Axle to front wheel Insert axle into front wheel Take note of the order of the nut tab washer flat washer and spacer Once through install spacer flat washer then tab washer in that order and then just start the nut a few threads leaving it loose ...

Страница 13: ...suring the tab washer and nuts are on the outer side of the fork legs and the flat washers and spacers on the inside of the fork legs as the picture above 6 Tighten Front Wheel Ensure the tab washer is positioned so the tab sits into the tab washer locating hole Use 16mm spanner and torque wrench to tighten wheel nuts on both sides Torque 40NM ...

Страница 14: ...4NM 8 Check tighten throttle Loosen bolt and twist the throttle assembly so the on off switch is easily accessible from the rider s position Slide the throttle assembly along the handlebar so the clearance between the bar end and throttle tube is 1 2mm Tighten using 3mm hex key Torque 4NM Once tight test by twisting throttle and check it spring returns easily ...

Страница 15: ...ead is even and concentric to the rim Tyre may need to be deflated realigned and then re inflated again Tip to reduce bike bouncing on bumps lower pressures as low as 10psi for lightweight riders may help for a smoother ride over bumps Warning Changing the tyre pressures can change the way the bike steers performs and handles ...

Страница 16: ...items carefully align the arrows marked on the connectors Firmly push together ensuring the plug is all the way to the line marked on the plug Your LPR12 Jnr MX is now assembled Warning Prior to riding Adjust the bike to suit the riders height and size see page 17 Charge the battery see charging instructions on page 19 Complete pre ride checklist see page 22 ...

Страница 17: ... area prior to letting your child ride in that area Clear area of hazards such as sticks or rocks that may cause the rider to fall or impale a falling rider Ensure creeks dams swimming pools steep hills public roads etc cannot be accessed whilst riding Give your child lots of space for the first few rides A large paddock is recommended to allow room for your child to learn the handling of the bike...

Страница 18: ...at is tight The quick release lever should close with a nice firm push By tightening or loosening the locking nut on opposite side you can obtain the desired tension on the seat post clamp Maximum rider height 120cm Adjust Seat Angle Loosen the bolts directly under the seat and adjust the tilt of the seat to suit your child Tighten the bolt once desired angle is found Torque 20NM Tip Level to the ...

Страница 19: ...11km h thru to 26km h Twist the knob anticlockwise for the minimum speed setting and clockwise for faster speed After adjusting The range of adjustment is only of a turn Caution A small movement of the knob has a large effect on speed After you have set the speed fit the speed adjuster cover It is always recommended to set the speed on the minimum setting for each new rider and work your way up to...

Страница 20: ... steep hills rider skill level and soft hard terrain or even cold weather will put more or less load on the bike Any of these factors can reduce run times dramatically The recommended ambient temperate for charging is 0 C to 45 C Charging Safety Precautions Only use the supplied charger Never leave the battery charging unattended Charge the bike in a well ventilated area not near combustible mater...

Страница 21: ...harger into the bike see figure 3 Light will turn red Charging will take approx 2 5 hrs from empty Step 3 Charger light will turn green when fully charged Step 4 Disconnect Charging cord from bike and re fit the dust cap Unplug charger from 240v mains and store in a safe dry place Step 5 Turn bike on and check battery indicator is showing full charge Battery is now fully charged If you are having ...

Страница 22: ...tted to the bike WARNING The handlebar hand grips or tube end plugs should be replaced if damaged as bare tube ends have been known to cause injury It is particularly important that bikes used by children be checked regularly to ensure that adequate protection for the ends of the handlebars are in place Replacement forks must have the same rake and same tube inner diameter as those originally fitt...

Страница 23: ...d to front wheel and steering stem moves freely with no play in headset bearings No structural cracks or damage Wires cables Condition ok secure and in standard routing position Brakes Pull brake lever and push bike ensure wheel locks and brake work well and release smoothly once the lever is released adjust if necessary setup procedure on page 26 Wheels Check for cracks or damage Speed test Ensur...

Страница 24: ... waterless products where you spray on and wipe off without the use of any water Search for waterless car wash products to find a product Ensure bike is turned off and the charging jack rubber dust cap is fitted prior to cleaning If the tyres are muddy carefully hose down tires wheels use soapy water carwash and a scrubbing brush or sponge to wash tyres frame etc Do not direct water jets at the fr...

Страница 25: ...se by completing the pre ride checklist and charging battery Transporting Your Bike At only 11 5kg the LPR12 Jnr MX can easily be lifted into the boot of a car Restrain the bike during transport using tie downs or rope Disconnect the battery under the frame cover or the wheel motor connector prior to transporting The bike does not need to be transported upright and can be placed in any position Ke...

Страница 26: ...n bike Lift up the rear wheel off the ground with the handle on the back of the seat twist throttle and test if the wheel spins Let go throttle and wheel should coast to a stop Turn off bike after test Replace or clean throttle assembly if necessary 2 ON OFF switch test The On Off switch must be in good working order at all times The On Off switch has a very simple operation Press once to turn on ...

Страница 27: ...The brake lever is short throw and close to the bar for kid s small hands The disc is bolted onto the rear wheel and the pads inside the brake caliper assembly clamps the disc when the lever is pulled to activate the brake The brakes should be tested prior to each ride for correct function How to Test the brakes Test brakes by pulling the brake lever whilst pushing the bike forward The rear wheel ...

Страница 28: ...OWNERS MANUAL Model LPR12 Jnr MX V2 0 27 P a g e Maintenance Procedures continued Brakes continued Figure 4 Rear brake Components Figure 5 brake caliper and pads ...

Страница 29: ...es Remove the brake caliper mounting bolts and pull caliper away from the bike Inspect all components Check the caliper pads and disc as below Ensure pad thickness and disc is within the service limit Test return spring is ok and springs back freely Inspect the disc Check disc is not warped or cracked Run out should not exceed 0 2mm and minimum disc thickness not less than 1 5mm Check disc retaini...

Страница 30: ... frame section Step 2 Remove caliper bracket mounting bolts and brake torque arm bolt nut on inside see figure 4 on page 27 and remove caliper with cable attached Step 3 Loosen both wheel nuts on each side of the axel Due to the twisting force of the wheel under acceleration the axel will lock into the rear dropouts and will be hard to slide out Use a 10mm spanner on the flats of the axel to twist...

Страница 31: ...me Install bolt finger tight as per the picture below Step 3 From the rear of the bike look along the bike and align the wheel so it is straight with the frame Tighten the axel bolts using an 18mm spanner Torque 50Nm Step 4 Tighten the brake torque arm bolt and nut Step 5 Loosen the caliper alignment lock bolts then fit the caliper using the caliper bracket mounting bolts Adjust brakes as per the ...

Страница 32: ...ording to local laws Use only genuine replacement batteries and charger Step 1 Remove frame cover and gently lift up the battery pack partially to access the discharge and charging connecters Step 2 Disconnect the two connectors Note the charging jack has a lock nut that secures the plug together Step 3 Remove Battery Take note of the wire layout prior to removal of the battery and wire configurat...

Страница 33: ... see page 31 Step 2 Pull out the motor controller unit out of frame section Step 3 Inspect condition of all wires connectors and plugs Check for Moisture inside the frame or corrosion Worn or chaffed wires Cracks or corrosion in connectors Missing insulation on any wires or plugs Signs of overheating or burning Melted connectors or wires Clean repair or replace any components or connectors as nece...

Страница 34: ...ower cup and lower cone is a steering stopper to limit the bars from rotating past 80 degrees in each lock Ensure stopper is working correctly Replace if necessary Making an adjustment Step 1 Loosen the top lock nut then tighten or loosen the adjustable top bearing cone until there is no movement in the bearings Steer the bars left to right and check for binding Step 2 Loosen top bearing cone of a...

Страница 35: ...t battery wait 1 minute and reconnect 4 Motor cable damaged Look for any visible damage replace 5 Faulty throttle or cable damaged Replace throttle 6 Faulty speed adjuster 7 Faulty motor Bike does not charge 1 Check DC jack and the battery charge connections under the frame cover See wiring diagram look for this symbol and check that connection is good 2 Faulty charger 3 Faulty DC jack extension c...

Страница 36: ...e not to damage the pins Resistance test test using a multi meter Max speed 0 Ohms resistance Min speed 20 Ohms resistance Battery Check voltage at charge cable Remove battery from the bike frame for these tests for battery removal procedure see page 31 Total voltage can be checked by using a meter across the charge terminal dc jack of the battery Total voltage should be 25 2v after fully charged ...

Страница 37: ...re mains plug is connected into back of charger Ensure mains outlet working test the 240v outlet with another appliance Using a multi meter set to DC volts check output voltage is 25 2v DC jack charging connection Bypass the DC jack extension cable by connecting the charger directly to the dc jack on the battery The battery needs to be removed to do this test ...

Страница 38: ...l construction Durable powder coated gloss finish Wheels Alloy 12 sealed Ball bearings Rear wheel incorporates the drive motor Tyres Nylon rubber pneumatic 12 x 2 4 Brakes Rear disc brake Headset Threaded style 1 ball bearing headset Package Dimensions 79cm x 44cm x 18cm bike 95 built Battery 7000mAh 22 2v Motor Brushless D C Power 350w Run time up to 2 5 hrs Charge time approx 2 5 hrs Top speed P...

Страница 39: ...OWNERS MANUAL Model LPR12 Jnr MX V2 0 38 P a g e ...

Страница 40: ...OWNERS MANUAL Model LPR12 Jnr MX V2 0 39 P a g e Copyright 2018 All Rights Reserved ABN 96623113735 ...

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