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INSTALLATION

Translation of the original instructions

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valve and fast-closing valve. Once installation is complete, make sure that there are no gas leaks from the
fittings; to do this, do not use a naked flame but substances that do not cause corrosion, such as solutions of
soapy water or leak detectors. All our appliances are subjected to detailed examination: the type of gas,
pressure in use and the pertinent category are indicated on the data plate (see attachment).
 

Note

 

The year of construction of the appliance is indicated under "N" on the data plate. The first 2 digits
indicate the year of construction.

 

·

THERMAL OUTPUT CONTROL

 
The appliances must be checked in order to verify that their thermal output is correct:
 

·

Thermal output is indicated on the appliance's data plate;

·

Firstly, make sure that appliance is set for the type of gas used and then make sure that the indication on

the data plate matches this gas. To adapt the appliance to another type of gas, make sure that the type of
gas in question complies with the information in this instruction manual.

 

Warning

 

Pressure is measured with a pressure gauge (minimum resolution of 0.1 mbar) mounted on
the appropriate socket. Remove the M6 locking screw and insert the pressure gauge tube.
The test must be performed with all the burners on the appliance switched on and all the
appliances in the same line switched on. After taking the measurement, replace the screw,
firmly tighten and check the seal.

 

Liquid gas connection G30 / G31
 
The liquid gas connection pressure is 30 mbar for butane and 37 mbar for propane. Check the data plate,
measure the pressure and verify that the description of the nozzle installed matches the information provided
by the manufacturer.
 
Methane gas connection H G20
 
The methane gas connection pressure is 20 mbar. Check the data plate, measure the pressure and verify
that the description of the nozzle installed matches the information provided by the manufacturer.
 

·

CHECKING THE PRIMARY AIR FOR MAIN BURNERS AND PILOT NOZZLE

 
For burners equipped with air adjustment, set the adjustable bushing and lock it with a screw. The "Burner
technical data" table shows approximate values for the "h" parameter (primary air). The primary air flow
volume must be adjusted to avoid a flame cut-off when the burner is cold and a flame blowback when the
burner is hot. The pilot air adjustment is set testing for the gas which the appliance will use. In the event of
conversion to other types of gas, adjust the air using the adjustment bush until the pilot flame is steady and
has an intense blue colour.
 
Disposition for conversion and installation for other types of gas:
 
Our appliances are tested and set for liquid gas or natural gas (see attached data plate). Conversion or
adaptation to another type of gas must be performed by a specialist technician. The nozzles for the various
types of gas are contained in a bag included in the supply and are marked in hundredths of mm (see
"Burners" technical data table).
 

·

INSTRUCTIONS FOR EVACUATING EXHAUST GASES

 

Содержание F45-78G

Страница 1: ...ns Installation and operating instructions PROFESSIONAL GAS FRYER F45 78G Model LIBR ISTR F45 78G Code 563015301 Review 1 Edition date 19 11 2018 Language English LOTUS S p A Via Calmaor 46 31020 San Vendemiano 39 0438 778020 39 0438 778277 ...

Страница 2: ...ckaging 10 3 3 Mechanical installation 10 3 4 Electrical gas connections 10 4 BURNERS TECHNICAL DATA TABLE ITGB 15 4 1 Burners technical data table 15 5 INSTRUCTIONS FOR USE 16 5 1 General information 16 5 2 Switching the pilot burner on 16 5 3 Starting the main burner and adjusting the temperature 16 5 4 Switching the main burner off 17 5 5 Switching the appliance off 17 5 6 Safety thermostat 17 ...

Страница 3: ...INTRODUCTION Translation of the original instructions 3 1 INTRODUCTION 1 1 Installation drawing FIG 1 F45 78G A Data Plate B Electrical connection C Gas connection ...

Страница 4: ...4 1 2 Components FIG B 1 Thermostat knob 2 Green indicator light 3 White indicator light 4 Piezoelectric 5 Safety thermostat 6 Cap 7 Valve knob 8 Gas inlet 9 Valve 10 Ignition spark plug 11 Pilot 12 Extends drainage 13 14 Gas ramp 15 Injector 16 Oil drain ...

Страница 5: ...INTRODUCTION Translation of the original instructions 5 FIG C A Piezoelectric FIG D 1 Bracket 2 Pilot light nozzle 3 Extends drainage 4 Ignition spark plug FIG E Burner air adjustment ...

Страница 6: ...INTRODUCTION Translation of the original instructions 6 WIRING DIAGRAM F45 78G 1 Thermostat 2 Green indicator light 3 White indicator light 4 Power supply terminal board 5 Switch 6 Solenoid ...

Страница 7: ...INTRODUCTION Translation of the original instructions 7 1 3 Example installation of the appliance ...

Страница 8: ... electrical safety of this equipment is only ensured when it is correctly connected to an effective ground earth system as required by current electrical safety standards The manufacturer cannot be held liable for any damage caused if the system is not connected to ground earth Before carrying out any cleaning or maintenance tasks on the equipment unplug it from the electricity mains In the event ...

Страница 9: ... Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment the potential effects on the environment and human health may be due to the misuse of the same equipment or parts of it The symbol next to the rating plate indicates the obligation of separate collection The penalties provided for in the event of improper disposal of RAEE Wast...

Страница 10: ... not install the appliance near equipment machines used in cold processes If the appliance has to be installed close to cold process equipment it is advisable to install non combustible thermal insulating material and or neutral elements between them 3 4 Electrical gas connections Before being offered for sale on the market the appliance was subjected to gas and electrical testing as required The ...

Страница 11: ...t least 3 mm The connection terminal is located behind the rear wall Proceed as follows to install the power supply cable Remove the rear panel Pass the new connection cable through the cable gland connect the leads to the corresponding terminal on the terminal block and fasten them securely Lock the cable with the cable gland and refit the panel The earth ground lead must be longer than the other...

Страница 12: ...eplace the screw firmly tighten and check the seal Liquid gas connection G30 G31 The liquid gas connection pressure is 30 mbar for butane and 37 mbar for propane Check the data plate measure the pressure and verify that the description of the nozzle installed matches the information provided by the manufacturer Methane gas connection H G20 The methane gas connection pressure is 20 mbar Check the d...

Страница 13: ...andard Resetting the gas supply to the appliance must be possible only by hand 1 Extractor hood 2 Servo system B11 type devices See data plate Natural evacuation fig 3 Connection to an efficient natural draft fume stack by means of a windproof connection with discharge of combustion products directly to the outside Forced evacuation fig 4 The gas supply to the appliance must be directly servo cont...

Страница 14: ...f the original instructions 14 1 Windproof fume stack fig 3 Extractor hood fig 4 2 Servo system B11 type appliances are supplied on request with a hood or a hood and windproof fume stack to be assembled and delivered separately ...

Страница 15: ...s technical data table Technical data table Burners F45 S70G 12 68 kWh KG G30 BUTANE 30 mbar 12 87 kWh KG G31 PROPANE 37 mbar 9 45 kWh m3st G20 METHANE H 20 mbar F45 78G Burner injector 1 100 mm 8 x 120 8 x 120 8 x 180 Pilot injector 1 100 mm 30 30 51 Consumption kg h 3 470 kg h 3 419 m3 st h 4 656 Primary air H mm 25 25 25 ...

Страница 16: ...es After switching off the appliance wait for a sufficient time for it to cool before carrying out any cleaning or maintenance operation Fill the tank with oil up to the lower reference mark 5 2 Switching the pilot burner on Press and turn the valve knob fig B pos 9 into star position Operate the piezoelectric unit fig B pos 4 The flame ignites automatically and is visible through the inspection h...

Страница 17: ...fety thermostat If the problem occurs again call the assistance service so that the causes can be eliminated Warning If using the fryer with products other than oil lard for example that have considerable thermal inertia it is necessary to set the thermostat to a low value e g 110 C during the first cycle not starting cold The thermostat can be set to the maximum only after the entire mass has mel...

Страница 18: ...ated on the component itself The appliance does not require any special maintenance but during the use of the equipment it is advisable to check the following at least once a year possibly increasing the frequency depending on the degree of use The status of connections especially on the terminal board and the power supply cable as well as the status of the gas connections The operating condition ...

Страница 19: ...LVE fig B pos 9 the F45 fryer is fitted with a NOVA gas valve and a single phase adjustment thermostat After dismantling the dashboard and or front panel unscrew the gas pipe screw couplings and disconnect the valve s electrical connections THERMOCOUPLE fig D pos 3 unscrew the pilot burner coupling unscrew the valve coupling in the same way and replace the element IGNITION SPARK PLUG fig D pos 4 u...

Страница 20: ...s are available commercially but a diluted solution of acetic acid can also be used To clean STAINLESS STEEL appliances it is advisable to use detergents specifically formulated for this material For minor cleaning a mild washing up liquid solution may also be used Do not wash the appliance with jets of water under pressure Avoid using detergents containing abrasive powders or bleaches of any kind...

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