Lotus Exige S/C Скачать руководство пользователя

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Lotus Service Notes

Exige S/C

Page 6

Supercharger & Ducting

Connection to chargecooler inlet

Connection to chargecooler outlet

New inlet manifold

Chargecooler

inlet duct

Supercharger outlet connector

Supercharger outlet elbow

Supercharger

outlet adaptor

Mounting lug for

supercharger

Fixing point

Swan neck

Chargecooler

to manifold

adaptor ﬁxings

outlet duct

(supercharger

inlet)

Fixed to engine

mounting plinth

By-pass valve

capsule

pl4207ls/pl4209lr

Strut to clutch

Alternator anchor

slave cylinder mounting

sn_Exige Supercharged supplement.indd 6

03/03/2006 11:32:35

Содержание Exige S/C

Страница 1: ...ige S C TD 3 Body Exige S C B 4 Front Suspension Exige S C C 5 Rear Suspension Exige S C D 5 Engine Exige S C E 5 Wheels Tyres Exige S C G 11 Brakes Exige S C J 11 Cooling Exige S C K 11 Maintenance Lubrication Exige S C O 12 Clutch Exige S C Q 12 Miscellaneous Exige S C Z 12 sn_Exige Supercharged supplement indd 1 03 03 2006 11 32 33 ...

Страница 2: ...on The performance of the standard Exige is uprated by the ﬁtment of a Magnuson supercharger belt driven from the crankshaft feeding through an air air chargecooler into a new plenum intake manifold and featuring a supercharger integral by pass valve The 240R engine uses a mechanical throttle and a 5th injector mounted in the intake manifold plenum whereas the 06 M Y Cup cars use an electronic thr...

Страница 3: ...iﬁc power output 240R Cup 100 78 kW l 136 97 hp l 137 4 PS l Lubrication system supplement 240R Cup Accusump oil storage reservoir Oil cooling Twin front mounted oil coolers Wheels Tyres Wheels type 240R Lightweight forged alloy 5 spoke satin black or high power silver size front 240R 7J x 16 rear 240R 8J x 17 Suspension Ride height mid laden front rear 240R Cup 120 120 2 x 75 kg pass tank fuel Sp...

Страница 4: ...h without grille for increased airﬂow and enhanced chargecooler efﬁciency Interior Each Lotus Sport Exige 240R is individually numbered from 001 to 050 and identiﬁed by a Lotus Sport build plate styled after those used by Team Lotus for the Formula One cars The plate is riveted to the chassis main side rail on the passenger side and is engraved with the unique Limited Edition number The 240R featu...

Страница 5: ...allow the characteristics to be ﬁne tuned to individual requirements On 240R models the gas reservoirs are mounted on the roll over bar backstays and on Cup cars on the toe links Each reservoir is connected to its damper body by a steel braided hose Compression bump damping is adjusted by turning the knob on the end of the gas reservoir canister Turn clockwise to increase damping and couterclockwi...

Страница 6: ...utlet connector Supercharger outlet elbow Supercharger outlet adaptor Mounting lug for supercharger Fixing point Swan neck Chargecooler to manifold adaptor ﬁxings outlet duct supercharger inlet Fixed to engine mounting plinth By pass valve capsule pl4207ls pl4209lr Strut to clutch Alternator anchor slave cylinder mounting sn_Exige Supercharged supplement indd 6 03 03 2006 11 32 35 ...

Страница 7: ...r Bracket to inlet manifold Fixing to inlet manifold Rubber mounting Chargecooler outlet duct Inlet manifold Chargecooler Chargecooler inlet duct Boss for 5th injector Standard 240R airbox Supercharger outlet elbow Supercharger outlet adaptor Electronic Supercharger throttle body FRONT Throttle body adaptor le2047a pl4610aLR sn_Exige Supercharged supplement indd 7 03 03 2006 11 32 37 ...

Страница 8: ...tted with an Accusump oil storage system A 2 litre Accusump reservoir is mounted in the rear luggage compartment plumbed into the LH oil cooler return hose at the front of the engine bay with the connecting hose routed over the RH rear wheelarch The device comprises an alloy cylinder divided by a sliding piston one side of which is connected to the engine oil supply with the other containing press...

Страница 9: ...arge and 40 psi oil pressure will produce inconsistent results Oil Changing Before draining the sump the ignition should ﬁrst be switched on to open the EPC valve and allow the Accusump to discharge the stored oil into the sump Check that a pressure of 7 15 psi remains in the Ac cusump at the end of this process and if necessary top up the pressure using tyre inﬂating equipment on the Schraeder va...

Страница 10: ...g towards the rear of the car when ﬁtted Torque tighten all ﬁxings to 25 Nm Clean mating faces of outlet adaptor and outlet elbow using Betaclean 3900 Fit O ring into groove in outlet adaptor face Fit outlet elbow to point to LH side of car using 4 off M8 x 25 setscrews with a pipe clip bracket secured by both rearmost ﬁxings Tighten to 25 Nm 3 Fit M8 stud B111E6081S into RH top as viewed on face ...

Страница 11: ...r see above Lotus Sport is moulded into one of the spokes of each wheel Cup and Exige S models use standard Exige wheels ﬁnished in hi power silver The Lotus speciﬁc regular Exige Yokohama A048 tyres identiﬁed by LTS are ﬁtted as standard EXIGE S C J BRAKES For 240R and Cup models the braking system is uprated in the following respects Motorsport brake pads are ﬁtted front and rear Steel braided b...

Страница 12: ...e an uprated clutch cover assembly and a competition speciﬁcation sintered metal fric tion plate No routine maintenance is required other than annual renewal of the Castrol SRF hydraulic ﬂuid EXIGE S C Z MISCELLANEOUS Supercharged models also differ from standard Exige in the following respects Engine dipstick tube altered to avoid supercharger Relays on engine bulkhead moved to avoid supercharger...

Страница 13: ...e the engine rubber mounting with pressed steel and alloy brackets as an assembly 4 To allow access to the rearmost ﬁxing of the engine mounting plinth on the front of the engine it is neces sary to release the exhaust manifold and EGR pipe ﬁxings Remove the EGR pipe clip from the timing chain cover Remove the exhaust manifold upper heat shield Remove the two outermost nuts retaining the exhaust m...

Страница 14: ...he ﬁxing located inside the adaptor Permabond should be applied over the entire thread length Orientate the adaptor with the outlet pointing towards the rear of the car when ﬁtted Torque tighten all ﬁxings to 25 Nm Clean mating faces of outlet adaptor and outlet elbow using Betaclean 3900 Fit O ring into groove in outlet adaptor face Fit outlet elbow to point to LH side of car using 4 off M8 x 25 ...

Страница 15: ...ld and cam cover using Permabond A130 on both screw threads Tighten to 25 Nm Fit the RH bracket to the inlet manifold bosses in a similar manner 22 Fit the MAP sensor to the chargecooler using the M6 x 16 setscrew ensuring that the sensor seal is intact Fit the chargecooler to the rubber mounts and secure with spring washers and Nyloc nuts tightened to 25 Nm 23 Fit the chargecooler intake U shaped...

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