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4. When replacing transmission oil, it is necessary to replace the fine filter of the gearbox

as well.

5. Remove the transmission oil pan. Clean the filter screen with compressed air or diesel

fuel.

6. Install transmission oil pan, drain plug and corresponding sealing elements.

7. Refuel the clean transmission oil from the oil filling pipe of the gearbox, and inspect

the oil level of gearbox according to the above method, and fill to the regulated oil
level.

8. Before replacing transmission oil, cover the parking brake well to prevent the friction
plate of parking brake from oil and reduce the brake performance.

5.11 MAINTENANCE OF DRIVE AXLE OIL

5.11.1 INSPECT OIL LEVEL OF DRIVE AXLE

Inspect the oil level of the drive axle according to the regulated cycle.

Too high or too low oil level of drive axle will result in damages to drive axle, and keep the
oil level of the drive axle in the correct position.

Drive axle fueling and oil level judging criteria:

Fill oil from the filling port of the left and right wheels, and take the oil overflowing out with
the

middle

oil

piston

of

the

axle

off

as

the

oil

fully

filled.

Inspection procedures:

1. Drive the machine to a flat and open ground, slowly move the machine with low oil

charging, keep the oil level mark of the front drive axle wheel-side to be located at the
level position.

2. As the oil level meter lines of front and rear drive axle cannot simultaneously locate in

a horizontal position, so the oil level of front and rear drive axle should be inspected
twice.

3. Pull up the parking brake handle for braking. Place the speed changing handle in

neutral gear position, and put on a fixed pole frame to prevent the car moving and
rotating.

4. Let the engine run 10 at idle speed.

5. Remove the oil outlet screw piston, the oil level inside the drive axle should be located

at the lower edge of the oil outlet port. If the oil level is below the lower edge of the oil
outlet port, it requests to add clean drive axle oil. Observe 10 minutes after fueling to
confirm the oil level is stable or not.

6. Screw on the oil outlet piston.

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Содержание CDM835EV.00I

Страница 1: ...s machine thus bringing you more benefits Therefore please read and understand safety instructions before operating this machine and fully comply with them Improper operation lubrication maintenance a...

Страница 2: ...2 1 2 13 FUEL SIGN 12 1 2 14 WARNING SIGN FOR SCRAPING 13 1 2 15 ATTACHMENT NAMEPLATE 13 1 2 16 SIGN OF FLUSHER CONTAINER 13 1 2 17 WARNING SIGN OF PREVENTING SINKING MOVEMENT 14 1 2 18 SAFETY EXIT SI...

Страница 3: ...E 34 1 5 10 BEWARE OF HIGH VOLTAGE CABLES 36 1 6 PRECAUTION FOR OPERATION 37 1 6 1 METHODS OF USING A BRAKE 38 1 6 2 PRECAUTIONS WHEN OPERATING ON SNOWY DAYS 38 1 6 3 PRECAUTIONS FOR OPERATION IN COLD...

Страница 4: ...ANCE IN HIGH TEMPERATURE OR HIGH PRESSURE 54 1 8 21 WASTE DISPOSAL 54 1 8 22 PRECAUTIONS OF TIRE MAINTENANCE 54 1 8 23 PRECAUTIONS OF TIRE STORAGE 56 1 9 CATALOG AND REPLACEMENT CYCLE OF CRITICAL SAFE...

Страница 5: ...90 4 4 1 PREPARATION BEFORE WORKING 90 4 4 2 GENERAL TECHNIQUES 91 4 4 3 WORK METHOD 94 4 5 TRANSPORTATION OF LOADER 95 4 5 1 HOISTING OF LOADER 96 4 6 OPERATION IN COLD WEATHER 99 4 6 1 PRECAUTIONS F...

Страница 6: ...NGINE OIL FILTER 127 5 9 INSPECT ELECTRICAL SYSTEM 127 5 9 1 INSPECT BATTERY 128 5 9 2 INSPECT ELECTRICAL DEVICES 128 5 9 3 SOLDERING 130 5 10 TRANSMISSION OIL MAINTENANCE 131 5 10 1 INSPECT OIL LEVEL...

Страница 7: ...machine s normal conditions and cause machine damage or dangerous accident Caution 1 There exists potential danger that may affect your personal safety 2 Please operate this machine according to instr...

Страница 8: ...ving the car backwards the driver must pay attention to maintain a certain distance between the machine and surrounding staff to avoid accidents When driving the car backwards the driver must pay atte...

Страница 9: ...this sign reminds user that never permit persons to stand below the moving lift arm when operating lift arm to avoid accidents 1 2 5 SAFETY WARNING SIGN OF HINGE Sign location in the front and rear hi...

Страница 10: ...sh guard of front frame Contents due to the limitation of bearing capacity of steel panel on splashguard keep off here to avoid accidents 1 2 8 DISTRIBUTING DIAGRAM OF GREASE NIPPLE AND LUBRICATING PO...

Страница 11: ...ation of the machine THE PEOPLE S REPUBLIC OF CHINA 1 2 10 LIFTING AND BINDING SIGN Sign location rear end of frame near tire Contents 1 This sign reminds the user of the hanging position of the hook...

Страница 12: ...on the triangle iron fixing bracket of front fender Contents this signs reminds the user that if the machine stops on the slope or tires need to be fixed to prevent tires from moving it is required to...

Страница 13: ...t will cause accidents 1 2 15 ATTACHMENT NAMEPLATE Sign location on the bucket Contents the description of the basic information of machine attachments 1 2 16 SIGN OF FLUSHER CONTAINER Sign location o...

Страница 14: ...left and right sides of the engine hood Contents because the working engine gives out large quantities of heat maximum temperature of exhaust pipe is up to 500 the user must be careful when opening th...

Страница 15: ...machine according to this sign Otherwise it may cause machine damage or personal injury 1 2 21 SIGN OF BATTERY CONNECTING WIRE Sign location rear side of engine hood Contents this sign gives a descrip...

Страница 16: ...e performing the welding operation on the machine unplug the plug connector linking the wire harness to the engine controller before unplugging the plug connector of the electrically controlled transm...

Страница 17: ...AUTIONS 1 4 1 SAFETY REGULATIONS Only those who experienced special training or got equivalent qualification can operate or maintain this loader Strictly follow the requirements of safety regulations...

Страница 18: ...d make sure they are in good working condition Incorrect use of protective devices may cause casualty accidents 1 4 3 SAFETY PRECAUTION FOR INTERNAL CAB Before entering cab remove mud and oil dirt sti...

Страница 19: ...THES AND PERSONAL PROTECTIVE EQUIPMENTS Avoid wearing loose clothes and ornaments or other things that may hook control level or other machine parts for they may be blocked or engulfed in control syst...

Страница 20: ...maged parts and tighten loose bolt Do not jump on or off the machine either when it is at rest and when it is moving When ascending or descending the machine you shall face to the machine hold armrest...

Страница 21: ...rage lid of above combustible liquids Store the above flammable liquids in containers marked with corresponding logos and lay them in a specified place to give a classified storage and prevent non sta...

Страница 22: ...er to prevent hot oil spray out the engine should be shut down so as to let the oil cool down slowly loosen the cap to release the pressure when opening the engine cap Check whether the oil temperatur...

Страница 23: ...tors first aid center fire station etc are well prepared so that you may contact them in case of emergency Stick those phone numbers to a specified place to make sure all staff are aware of those numb...

Страница 24: ...ntly contact it with skin may cause injury When using ether make sure the place is in good ventilating conditions and pay attention to prevent fire Do not smoke when replacing ether cylinder Do not st...

Страница 25: ...d leakage may penetrate muscle and cause death If the solution sprays out to the skin please contact with surgeons who is familiar with this injury for cure within a few hours If the following faults...

Страница 26: ...er please select the protective device that is suitable to operating condition to protect driver When working at mines tunnels deep pit soft or wet surface it may exist hitting danger of falling rocks...

Страница 27: ...ffoldings or other barrier accessories need the special commander Insurance coverage operating license or certification minimum standard protection or limitation of operating hours of obstacles around...

Страница 28: ...are falling stones 1 5 2 CHECK BEFORE ENGINE START UP Prior to operation check the following items before the engine start up Otherwise it may cause serious injuries or damages Check whether there ar...

Страница 29: ...light in the cab to ensure a good visibility Adjust the location of rearview mirror to ensure the operator has best vision when setting down the cab seat Clean the surface of the rearview mirror If th...

Страница 30: ...and potential unsafe factor when running the engine You can start the engine only in the cab Strictly prohibit starting the engine with starter motor short circuiting Otherwise it may cause damage to...

Страница 31: ...er the sound vibration heat smell or instrument are in abnormal conditions check the leakage of hydraulic oil lubricant gas or fuel If any abnormal condition has been identified please immediately adj...

Страница 32: ...ery dangerous because it will cause hard steering If the engine stops perform braking to stop the machine If the machine is detected having any abnormal conditions during operating abnormal status of...

Страница 33: ...ing through a bridge or private structures check whether their bearing capacities can support this machine When walking on public road firstly it shall be in comply with the provisions of related auth...

Страница 34: ...ied maximum value Do not exceed the specified capacity It is not allowable to dig the operation surface beneath the upland otherwise it may cause the upland collapse and smash the top part of the mach...

Страница 35: ...s used the braking pedal is also used to control the travelling speed If the engine stops during traveling on the slope immediately step full brake pedal to exert braking lower bucket down to the grou...

Страница 36: ...er boots and gloves Lay a rubber mat on the operator s seat and be careful not to let any part of the body touch the exposed part of the metal chassis Designate a signal commander who sends warning si...

Страница 37: ...reful to operating the working device especially when it is loaded For a good visibility please pay attention to the following tips When operating in a dark place turn on the switch of working lamp an...

Страница 38: ...buried in the snow and unclear to see so be careful to wipe the snow When walking on the snow covered slope it is not completely exert a sudden brake To slower the speed it is correct to use engine as...

Страница 39: ...te of the battery and check whether there is any leakage 1 6 4 DO NOT OPERATE THE MACHINE ON SOFT GROUND Do not operate the machine on soft ground Do not let the machine close to the edge of a cliff o...

Страница 40: ...eaving the machine fully lower the bucket down to the ground lock up joystick with locking device shut down the engine and pull up the parking brake switch to the brake position Lock all equipments wi...

Страница 41: ...for the weight height and length of heavy objects and comply with all relevant traffic laws and regulations Take machine s weight height width and length into account when determining transportation...

Страница 42: ...vide your two feet and stride over the steel cable or rope Make sure there is nobody stands between the dragging machine and failed machine Make sure the dragging machine and failed machine are in the...

Страница 43: ...ne with other power supply for is may cause battery fire Unfreeze the electrolyte and check whether there is leakage before charging the battery or starting the engine with other power supply Demount...

Страница 44: ...consistent with battery voltage value If the voltage is wrongly set it may cause charger overheating or fire and explosion Connect the charger s positive clip to positive terminal of battery correspo...

Страница 45: ...3 KEEP CLEANNESS OF WORKPLACE Do not leave any maintenance tool around in the workplace Please wipe out all the grease lubricants or other things that may make people slip completely Do keep clean an...

Страница 46: ...ircuit Then lower the working device to the ground and lock up the joystick with locking kit Pull up the parking brake switch perform braking and put wedge down the tire Lock up the front and rear fra...

Страница 47: ...with new ones Regular replacement of critical safety parts is shown in Catalog and Replacement Cycle of Critical Safety Parts 1 8 4 ILLUMINATION When checking fuel lubricant battery electrolyte or win...

Страница 48: ...operation on the frame move all the flammables to a safe place There should have a fire extinguisher in repair and maintenance work site 1 8 6 PERSONS FOR REPAIR AND MAINTENANCE Only personnel with re...

Страница 49: ...orking device maintenance under the machine is very dangerous 1 8 9 MAINTENANCE WITH THE FRAME SUPPORTED UP When the frames are maintained with the working device lifted it is necessary to lock up the...

Страница 50: ...not conduct maintenance when the engine is running Be sure to comply with the following items for maintenance when the engine is running To arrange one worker sitting in the operator seat and ready to...

Страница 51: ...tools and spare parts in the pockets 1 8 13 PRECAUTIONS IN THE USE OF HAMMER When using a hammer be sure to wear safety glasses safety helmets and other protective clothing and place a brass rod betwe...

Страница 52: ...If any abnormal status is found during overhaul repair it Especially that when the machine is in operation there is any irregularity in braking system steering system or working device system which c...

Страница 53: ...needed to make sure that system pressure has been released If there is pressure left in the line this may lead to serious injury or damage therefore please comply with the following measures Never per...

Страница 54: ...lubricants fuel coolant solvents filters batteries and other substances it is necessary to comply with relevant laws and regulations 1 8 22 PRECAUTIONS OF TIRE MAINTENANCE Tire filled with gas explod...

Страница 55: ...abnormal decline in tire pressure or irregular match of the rim and the tire which indicate there is problem in tire or wheel rim In this case it is necessary to seek help from the tire repair shop A...

Страница 56: ...y unauthorized personal they cannot fall down 1 9CATALOG AND REPLACEMENT CYCLE OF CRITICAL SAFETY PARTS To ensure the security of loader in operation the user has to insist on regular maintenance In a...

Страница 57: ...er hose from fuel filter to injection pump 1 4 Rubber hose from diesel engine s oil return port to fuel tank 1 5 Rubber hose from pump to priority valve 1 6 Rubber hose from priority valve to multi wa...

Страница 58: ...I OPERATION AND CONTROL Schematic Diagram of Components of CDM835N Loader Rear Front Right Left Cylinder Rocker arm Frame Cab Hood Pull rod Bucket Lift arm Front wheel Cylinder Fuel tank Rear wheel Ba...

Страница 59: ...N 106 3 Maximum breakout force kN 103 3 Maximum Grade ability 27 0 Minimum turning radius Measured at centerline of outside tire mm 5445 Measured at outer side of bucket mm 6240 Dimensions mm Loader l...

Страница 60: ...esh all spur gear Number of speeds Three forward gears three reverse gears Transmission oil pump Gear pump Working pressure MPa 1 1 1 5 Main drive and wheel side reducer Main drive type Single stage r...

Страница 61: ...mechanism Electrical system System voltage V 24 Battery capacity 2 N105 Lamp voltage V 24 Diesel engine starting 24V electric starting Filling capacity Total volume of hydraulic oil tank and fuel tan...

Страница 62: ...62 2 2 OUTLINE DRAWING OF CDM835N WHEEL LOADER...

Страница 63: ...handling fork In the case of a standard bucket the specific weight of bulk materials should be 1 5 1 8g 2cm3 in the case of a high dumping bucket or extra large coal bucket the specific weight of bulk...

Страница 64: ...ng wheel cannot automatically return to its original position thus the turning angle of loader remains unchanged Therefore when the turning of loader is accomplished it is necessary to turn the steeri...

Страница 65: ...er may be damaged 3 3 STARTER SWITCH The starter switch electrical lock is arranged on the panel of control box in the right of Cab The starter switch can be turned clockwise to three positions 1 OFF...

Страница 66: ...to the starter switch Each time of starting shall not take more than 15 seconds interval between two times of starting shall be at least 30 seconds do not continuously start the engine for more than...

Страница 67: ...luded angle of 75 with the pedestal The adjusting range is 5 forward tilt and 20 backward tilt on this basis 3 6 GEAR SHIFT HANDLE The right figure shows mechanical gear shift The gear shift handle is...

Страница 68: ...ds of controlling ensure the exact movement position and speed of working device The pilot joystick has the floating function By pushing the pilot joystick to the most front position it will be attrac...

Страница 69: ...69 Front combination lamp Front working lamp Rear large lamp Rear combination lamp In cab lamp...

Страница 70: ...lamp switch The instrument lamp switch controls the ON and OFF state of the instrument lamp 6 HVAC switch The HVAC switch controls the ON and OFF state of the HVAC line 7 Double flash switch Emergenc...

Страница 71: ...3 9 INSTRUMENT ASSEMBLY AND HORN SWITCH All monitoring instruments warning system and steering indicating system of the loader are integrated into the instrument assembly that is below the steering wh...

Страница 72: ...l the failure has been removed 4 Engine water temperature gauge Indicate the cooling water of the engine The indicating range 40 120 the normal working range should between 40 and 120 If the engine wa...

Страница 73: ...d fuel oil when the number lower than 1 8 Voltage meter Indicate the machine working voltage Indicating range 16 32V Instrument display indicating lamps include Left right steering indicator green Pus...

Страница 74: ...ration For first use of the refrigeration system start the engine and then turn the air volume switch to the H gear After 5 minutes operation turn on the refrigeration switch When the temperature in t...

Страница 75: ...their controls Failure to do so may result in engine coolant loss To renew engine coolant open the warm water valves so as to also renew the coolant of evaporator as well as ensure the normal level of...

Страница 76: ...wise the handle can press the backrest forward or backward to expected position Release the handle the backrest will remain at that position The backrest can be adjusted at most 12 5 forward and at mo...

Страница 77: ...e opening of anchorage The anchorage will lock the buckle Press the red button near the anchorage the buckle will spring out Before using the safety belt inspect the anchorage 3 13 CAB DOOR LOCK The k...

Страница 78: ...rotate the support Loosen the connection bolt between rear view mirror and support rotate rear view mirror to the right position Then tighten the bolt 3 16 TURNING LAMPS AND FULL BEAM LOW BEAM HEADLIG...

Страница 79: ...ontinue to pull the lever to the maximum position of travel When the lever is pulled near the maximum position of travel reduce the pull force for fear of damage to the sunshade 2 When the sunshade is...

Страница 80: ...s high end semi automatically 5 Volume down backward selection backward search button Press the button long to turn down the volume in the MP3 state press the button shortly to select music pieces bac...

Страница 81: ...meanwhile display the corresponding indicative icon 1 LCD screen 2 Power switch pause radio station selection button 3 Mode conversion mute button 4 Volume up forward selection forward search button 5...

Страница 82: ...e the engine and other parts reach the operating temperature remain the load less than 80 of the rated load 6 In the course of working inspect whether the work attachment is normal 7 Inspect whether a...

Страница 83: ...and the traveling may not be carried out too violently During the running in period the load on the loader may not exceed 70 of the rated load 5 Pay attention to the lubrication of the loader and rep...

Страница 84: ...sealing property of hydraulic system and brake system 4 Replace the transmission oil and drive axle lubricating oil 5 Replace the transmission oil filter engine oil filter and diesel filter element 6...

Страница 85: ...the neutral position 8 Inspect whether the pilot joystick is at the middle position if not please set it at the middle position 9 Inspect whether the fan switch and A C switch of A C system are at the...

Страница 86: ...alue is less than this figure please stop the loader inspect whether there is any fault with the diesel engine After the electric lock is turned on the low brake pressure warning lamp will flash and t...

Страница 87: ...shifting operation If in the operation of the previous phase the inspection on steering performance was not carried out owing to the small place please turn the steering wheel now and inspect whether...

Страница 88: ...will not return to the original position automatically and the turning angle of the loader will remain unchanged Therefore after the turning of the loader is completed be sure to turn the steering whe...

Страница 89: ...alves of the engine after parking the loader in winter discharge all coolant from the cooling system and the evaporator in A C system so as to prevent any part from being frozen and damaged If the ant...

Страница 90: ...s shafts and the transmission shaft so as to get all moving parts well lubricated In addition charge the battery 2 Before starting up the loader wipe away the grease on the hydraulic oil cylinder pist...

Страница 91: ...nd otherwise the unnecessary travelling resistance may occur In addition the front rear frames of the loader shall be placed straightly and there must be no included angle between front and rear frame...

Страница 92: ...tion may be carried out safely and smoothly and no material will fall out The speed of the loader in the course of handling operation depends on the handling distance and road conditions When passing...

Страница 93: ...on Thereafter just pull backwards the gear shifting handle to the reverse gear position and then release the brake pedal so as to make the loader leaves the truck or hopper After the bucket fully leav...

Страница 94: ...led with materials make the loader travel backwards until it is 12 15m away from the material pile Therefore turn the loader and drive it towards the truck and at the same time lift up the bucket Afte...

Страница 95: ...ery materials on the dock or vehicle before the transportation NOTE When transporting the loader please comply with the national or local regulations relating to height width length and weight Please...

Страница 96: ...om moving in the course of transportation 4 5 1 HOISTING OF LOADER 1 The hoisting operation shall be commanded and carried out by professionals who have the hoisting related knowledge 2 Please calcula...

Страница 97: ...wing tractor WARNING Incorrectly towing a loader may cause personal injury If the loader in trouble is towed on a bad road it will further damaged If the brake system fails the brake is out of use and...

Страница 98: ...re the towing operation will commence 1 To tow the loader with the engine running 1 If the power train and the steering system may work normally the loader may be towed for a short distance with the e...

Страница 99: ...and lubricating oil may be used and anti freezing fluid must be added into engine coolant 2 Precautions for use of anti freezing fluid Be sure not to use any anti freezing fluid which contains methan...

Страница 100: ...such a ground is available park the loader on a wood plank The use of wood plank may prevent the loader from being frozen to the ground and ensure the normal use in the next day 3 At low temperature t...

Страница 101: ...work 1 When the engine is running at idle speed if it is found that there is mud or ice on any moving part be sure to thaw such mud or ice with heat before the loader is operated 2 Carefully operate...

Страница 102: ...ordance with the Section Engine Fuel System in this Manual Before filling the fuel inspect the level of fuel in the fuel tank Both high and low temperature can cause the concentration of materials in...

Страница 103: ...on in rainy environment are similar with those for operation under high temperature conditions Apply lubricating oil onto all exposed surfaces especially damaged and unpainted surfaces Apply lubricati...

Страница 104: ...in accordance with the relevant engine manual Measure the operating temperature of the engine and inspect whether the engine is overheated The cover of radiator shall be properly sealed so as to prev...

Страница 105: ...t be performed simultaneously including any item supposed to be performed once every 250 hours or every month once every 100 hours or half a month once every 50 hours or every week or once every 10 ho...

Страница 106: ...tem generator brake system and steering system At the same time ensure that all switches quick couplers operating levers pedals operating handles buttons and others elements of the machines can be ope...

Страница 107: ...place the oil intake filter element replace the return oil filter element for the working hydraulic oil clean the inside of the hydraulic oil tank return the filtered hydraulic oil to the hydraulic oi...

Страница 108: ...r and repair them if necessary VIII Maintenance items to be performed once every 4000 hours or every two years 1 Check the performance of the engine and replace the hose of fuel system of the engine 2...

Страница 109: ...50h 500h 1000h 2000h 4000h 6000h 10000h Check date Checked by Brief defect description 50h 100h 150h 200h 250h 300h 350h 400h 450h 500h 550h 600h 650h 700h 750h 800h 850h 900h 950h 1000h 1050h 1100h 1...

Страница 110: ...00h 250h 500h 1000h 2000h 4000h 6000h 10000h Check date Checked by Brief defect description 2250h 2300h 2350h 2400h 2450h 2500h 2550h 2600h 2650h 2700h 2750h 2800h 2850h 2900h 2950h 3000h 3050h 3100h...

Страница 111: ...00h 250h 500h 1000h 2000h 4000h 6000h 10000h Check date Checked by Brief defect description 4200h 4250h 4300h 4350h 4400h 4450h 4500h 4550h 4600h 4650h 4700h 4750h 4800h 4850h 4900h 4950h 5000h 5050h...

Страница 112: ...00h 250h 500h 1000h 2000h 4000h 6000h 10000h Check date Checked by Brief defect description 6150h 6200h 6250h 6300h 6350h 6400h 6450h 6500h 6550h 6600h 6650h 6700h 6750h 6800h 6850h 6900h 6950h 7000h...

Страница 113: ...0h 250h 500h 1000h 2000h 4000h 6000h 10000h Check date Checked by Brief defect description 8100h 8150h 8200h 8250h 8300h 8350h 8400h 8450h 8500h 8550h 8600h 8650h 8700h 8750h 8800h 8850h 8900h 8950h 9...

Страница 114: ...Driving shaft with cross head 2 All pin sets at both ends of the tanks 3 Hinge pin sets of front and rear frame sub frame swing the pin sets 4 Each pin sets of the working device Inject grease into th...

Страница 115: ...pany s C 3 C 4 C 5 3 Catepiller company s TO 3 TO 4 4 Mobil company s ATF220 5 BP company s Hydraulic TFCZ 6 Shell company s Rotella 10W JARNC 4 which was developed by Xi an Petroleum University Jiaru...

Страница 116: ...and metric unit 5 6UNIVERSAL TORQUE TABLE Unless otherwise stated the screw used in the machines should be tightened according to the following table Type Environment temperature Capa city 30 20 10 0...

Страница 117: ...rque N M 3 8 15 2 3 4 24 4 1 2 23 3 1 45 4 5 7MAINTENANCE OF THE ENGINE COOLANT The engine cooling system has great influence on the performance reliability and durability of the overall engine Theref...

Страница 118: ...rmination of cooling water circulating or to keep the body cylinder cover and heat radiator from expanding and cracks as the water freezes with the expanded v size Along with the mass ratio increasing...

Страница 119: ...cleaning the cooling system requests to add coolant or in case of adding coolant due to weather conditions the freezing point of the coolant to be chosen should be at least 5 lower than the local min...

Страница 120: ...and idle speed ensure coolant temperature reaches 82 and above to remove the air accumulated in the cooling system when filling in at the first time 5 Inspect the coolant level of the heat radiator a...

Страница 121: ...n with clockwise rotation to switch on the power of the whole vehicle and turn on the warm function of the conditioning air system Turn on the water valve of the two heater of the inlet and outlet wat...

Страница 122: ...broken 2 In case of maintenance do not pollute the internal side of the filter element 3 Do not drive the loader without air filter element or air filter 5 7 6 MAINTENANCE AND REPLACEMENT OF MAIN CORE...

Страница 123: ...t of the sealing part at the end of the main filter 7 Clean up and install the cover of air filter and tighten the bolts on the lid with hand 8 Press the indicator to reset the indicator If the engine...

Страница 124: ...ress the dust cup regularly and drain out the water and dust 1 When the air filter element is broken it must be replaced 2 Conduct the maintenance on air filter periodically according to the requireme...

Страница 125: ...rs running of the engine Fuel filters should be replaced according to the following steps 1 Firstly clean the fuel filter coarse filter and fine filter and clean the install seat 2 Dismount the fuel f...

Страница 126: ...n the engine 4 Unscrew and pull out the oil level meter clean the oil level meter with a clean cloth re insert it into the engine oil level port till the end then pull out to inspect the oil level aga...

Страница 127: ...Remove the oil filter with the belt wrench 3 Clean the contact surface of the seal gasket of the install seat with a clean cloth If the old O ring is glued to the install seat replace it 4 Install a...

Страница 128: ...cell When the charging indicator turns gray it shows that the electrolyte is insufficient probably due to leakage or the failure of charging system Must find out the fault and replace the battery 4 In...

Страница 129: ...ot in case of no damage inspect the corresponding temperatures in the following table to confirm whether the resistances meet the requirements in the table below Temperat ure Comparison of the tempera...

Страница 130: ...turn off the negative pole switch of battery 2 Before soldering must remove the wiring harness connectors of the dashboard to avoid damage to instrument 3 While welding must keep away from the wire bu...

Страница 131: ...he gearbox We must pay great attention to the cleanliness prevent the dirt from entering the transmission system and avoid damage to the gearbox 5 10 2 TRANSMISSION OIL REPLACEMENT It is required to r...

Страница 132: ...vel judging criteria Fill oil from the filling port of the left and right wheels and take the oil overflowing out with the middle oil piston of the axle off as the oil fully filled Inspection procedur...

Страница 133: ...ront drive axle and the oil outlet screw piston at the middle part of the axle drain out the oil and receive the oil with container 6 Refuel according to the above mentioned drive axle refueling and o...

Страница 134: ...over the exposure part of the piston rod of the hydraulic cylinder 5 Dismount the battery and store it separately 6 If the temperature drops down to below 0 add anti freeze fluid into the engine cooli...

Страница 135: ...e windshield of the cab The maintenance of the operation under special cold area Use the fuel which is compatible with the ambient temperature Use the antifreeze which is compatible with the ambient t...

Страница 136: ...t the oil in the bucket cylinder after the bucket turns to right place push the joystick forward and the lift arm lowers under its own weight to pour out the oil in the lift arm cylinder 4 Push the pi...

Страница 137: ...ft arm cylinder bucket cylinder with the above mentioned method open the end with a pipe to drain out hydraulic oil in the cylinder and inner cavity of various pipes Then fill the clean hydraulic oil...

Страница 138: ...138 Find out the lift arm pin hole and bucket pin hole to install the bucket pin 2 Figure 4 Lock the Pin Plate bolts of Bucket 1 Figure 2 Figure 3 Figure 4...

Страница 139: ...oil seriously Change oil Seal Oil level of the gearbox is increased Oil flying out from the end of the steering pump Replace the oil seal of the shaft side of steering pumps Oil flying out from the e...

Страница 140: ...f brake system Pollution sources oil water dust and impurity Clean pipe line With irregular brake oil With regular brake oil Air leakage resulting from worn washer Clean the cylinder body replace pist...

Страница 141: ...tlet Repair the air outlet Heater valve for heat exchanger is not closed or leaks water Heat means the valve is not closed Close water valve or make replacement Inadequate refrigerant Both high pressu...

Страница 142: ...MP3 player No power voltage Connect the power line properly Open loudspeaker circuit Connect the loudspeaker circuit properly SD MMC card U disk have no corresponding format Check the content of SD M...

Страница 143: ...nd filth is too much 3 Condenser Whether the surface of core body is affected by filth blockage and needs periodical cleaning Whether electronic fan works properly 4 Pipeline Whether connections loose...

Страница 144: ...ng maintenance do not put coolant oil fuel engine oil hydraulic oil transmission oil gear oil grease etc electrolyte or other objects may cause environmental pollution directly on the ground use the s...

Страница 145: ...0 Solid sandstone 2300 5 Gravel Dry gravel 1485 1650 Wet gravel 2015 Gravel pit 1900 Dry clay mixed 1185 Wet clay mixed 1650 Dry sand mixed 1730 Wet Sand Mixed 2000 6 Bauxite 1425 7 Gravel 1600 8 Slag...

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