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Operating Manual

for

Multi-Process

IGBT 180 Amp Welding Machine And 40 Amp Plasma Cutter

With Auto Voltage Technology PFC

Содержание WeldMax 185i

Страница 1: ...Operating Manual for Multi Process IGBT 180 Amp Welding Machine And 40 Amp Plasma Cutter With Auto Voltage Technology PFC...

Страница 2: ...s Included Pg 7 Main Unit Knob Button Function Diagram Pg 8 9 PT 60 Diagram Pg 9 TIG Section Torch Assembly Pg 10 Selecting the Right Tungsten Pg 11 Tungsten Chart Pg 12 Selecting Filler Rods Pg 13 14...

Страница 3: ...Please take a moment to register your product on our website at www longevity inc com or www lweld com Once again thank you for choosing Longevity as your main welding supplier Longevity Global Inc 23...

Страница 4: ...il at help longevity inc com to obtain a return authorization code In addition to the warranty we offer we would like for you to register your product on our website at www longevity inc com resources...

Страница 5: ...ires or circuit components with bare hands Wear dry welding gloves when welding The operator must be insulated from the work piece Smoke and gas can be harmful to health Ensure that the working area i...

Страница 6: ...protect your hearing Ensure that machine is grounded through the power cord or on the machine case Never operate the machine in bare feet or on a wet floor Never switch the machine off while it s in u...

Страница 7: ...o load Voltage 67V 210V Efficiency 85 Power Factor 0 75 Insulation Class H Protection Class IP23S Weight 30 8 lb unit 59 4 boxed Size L 19in x H 15 5in x W 18 5 unit only Cutting Thickness Steel 1 in...

Страница 8: ...BLOW BACK PLASMA CUTTING TORCH STICK ELECTRODE HOLDER GROUND CLAMP ARGON REGULATOR not pictured ARGON HOSE STARTER KIT OF AG 60 CONSUMABLES 1 Shield cup 3 Tips and 3 Electrodes Pieces not visible indi...

Страница 9: ...2 Connection for Plasma Torch 3 Positive Connection 4 Air Regulator Pressure Gauge Shows the amount of pressure at the torch in PSI 5 Process Selection Switch Simply use the witch to match whichever...

Страница 10: ...WELDMAX 185i www longevity inc com 9 8 Air Inlet Attach air compressor hose to the air inlet here 9 CNC Connector Torch Remote Connector 10 Power Cord...

Страница 11: ...WELDMAX 185i www longevity inc com TIG Section Setting Up The TIG Torch...

Страница 12: ...m and offers excellent performance A drawback is that this tungsten has a low level radiation hazard and the fact that they no recommend to weld aluminum We recommend this tungsten with our stand alon...

Страница 13: ...718 2 Lanthanated TL2 7040 TL2 7116 TL2 7332 TL2 718 Amparage Ac 20 30 30 80 60 130 120 200 Amparge Dc 15 50 50 120 80 150 130 250 Sharpening a Tungsten Sharpening a tungsten is very important for a n...

Страница 14: ...ER70S 2 Steel Wire 1 16 X 36 80SD2 1 16 1 ER80SD 2 Steel Wire E1 16 X 36 Longevity offers quality filler rods at affordable prices Please take a look at the selection of filler rods that we carry to d...

Страница 15: ...low is included with your unit Setting it up to your argon bottle is easy Simply screw in the valve to the bottle and set the pressure to about Use 100 Argon at 15 25 CFH cubic feet per hour Set the g...

Страница 16: ...o be taken The tungsten must be sharpened and shaped before initiating an arc With inverter TIG welding machines tungsten sharpness is important Your weld s outcome will be partially determined by the...

Страница 17: ...e weld surface with the other hand Hold the rod in the iridescent cone of gas that surrounds the weld puddle Do not hold it in the arc Keep it close to the weld A skeleton keyhole will begin to form i...

Страница 18: ...nd produces uneven deposits with irregular ripples The recommended length of the arc is equal to the diameter of the bare end of the electrode as shown in figure 3 The length of the arc depends upon t...

Страница 19: ...WELDMAX 185i www longevity inc com Sample of a quality stainless steel weld TALLATION...

Страница 20: ...while moving the electrode forward This will take some coordination but will be fairly easy to do after practice Do not allow the arc to become too long because air and slag can become entrapped in th...

Страница 21: ...help greatly in determining what welding electrode is the best for your given situation Many times samples or small packages of electrodes are available at relatively low cost to determine for yourse...

Страница 22: ...o the joint The electrode s protective coating also acts as a shielding gas protecting the weld and ensuring its purity and strength Best for windy conditions and adverse environments If you re not fa...

Страница 23: ...WELDMAX 185i www longevity inc com...

Страница 24: ...n DCEN Less penetration AC Medium can be more spatter also DCEP Most penetration Catalog and Capabilities LONGEVITY has what you need for stick welding from welders to welding supplies and protective...

Страница 25: ...ld be cleaned once a month Keep the machine exterior clean with mild soap and water Do not walk on or store items on the cables or cords Do not jar drop or stack items on top of the machine Always con...

Страница 26: ...r Inconsistent Arc Improper grounding or possible lack of air pressure Check and replace consumables and adjust the regulator to proper PSI O C Over Current LED Lights The unit has reached its DUTY Cy...