- 95 -
service manual
mod. 051135
A
ACEA Standards, 14
Adjusting injection delivery, 60
Adjusting injection delivery (with dyno brake) 61
Adjusting injection delivery (without dyno brake), 60
Adjusting minimum and maximum idle speed rpms, 60
Adjusting static injection timing, 55
Adjusting valve-rocker arm clearance, 52
Air filter, replacing, 86
Alternator - fan blet, replacing, 83
Alternator load curve diagrams, 13
Alternator, replacing, 87
API/MIL sequences, 14
Assembling injection – pumps, 73
Assembling the belt drive cover, 77
Assembling the camshaft, 71
Assembling the cooling fan, 80
Assembling the crankcase, 66
Assembling the crankshaft, 66
Assembling the crankshaft flange (flywheel side), 67
Assembling the cylinder head, 71
Assembling the exhaust manifold , 80
Assembling the fan belt drive , 79
Assembling the fan belt drive pulleys, 78
Assembling the flywheel, 69
Assembling the intake manifold, 80
Assembling the mechanical fuel pump, 74
Assembling the precombustion chamber, 70
Assembling the rocker arm cover, 75
Assembling the rocker arms, 75
Assembling the speed governor and flow limiter, 72
Assembling the timing belt , 76
Assembling the timing belt pulley, 76
Assembling the valves, 64
B
Balancing injection-pump delivery, 58
Bearings, 41
Belt drive cover, assembling, 77
C
Calibrating the injector, 53
Cam dimensions, table, 50
Camshaft dimensions, table, 49
Camshaft, assembling, 71
Camshaft, checking and replacing, 49
Camshaft, disassembling, 36
Characteristic curve diagrams, 12
Checking and overhauling the cylinder head, 47
Checking and overhauling the fuel pump, 46
Checking and overhauling the rocker arm pin, 48
Checking and overhauling the speed governor, 53
Checking and overhauling the valves, 51
Checking and replacing the camshaft, 49
Checking and replacing the fuel pump drive rod, 50
Checking clearance volume, 52
Checking oil preassure, 61
Checking parallelism of the connecting rod axes, 45
Checking the timing belt rating, 54
Clearance table of sealing rings, 43
Clearance volume and head gasket values, table, 52
Clearance volume, checking, 52
Clearance, valve - rocker arm, adjusting, 52
Connecting rod / piston - engine block, installing, 65
Connecting rod and piston, disassembling, 39
Connecting rod axes, checking parallelism, 45
Connecting rod dimensions, table, 45
Connecting rods - pistons, pre-assembly, 64
Connecting rods and half bearings, table of diameters, 44
Connecting rods, dimensional check and overhaul, 45
Conversion table for establishing injection timing, 57
Coolant pump, replacing, 89
Coolant thermostat, replacing, 88
Coolinf fan belt drive, removing, 30
Cooling fan belt drive, installation, 78
Cooling fan blet (with external alternator), disassembling, 31
Cooling fan blet (with internal alternator), disassembling, 31
Cooling fan support, replacing, 93
Cooling fan, assembling, 80
Cooling, operating principle, 15
Crank gear and crankcase, removing, 36
Crank gears and crankcase, overhauling, 41
Crankcase and crank gear, removing, 36
Crankcase and crank gears, overhauling, 41
Crankcase and crankgear, 65
Crankcase and crankshaft, disassembling, 38
Crankcase, assembling, 66
Crankgear and crankcase, installation, 65
Crankshaft and crankcase, disassembling, 38
Crankshaft axial clearanca, measuring, 67
Crankshaft flange (flywheel side), assembling, 67
Crankshaft, assembling, 66
Crankshaft, dimensional check and overhaul, 44
Cylinder - piston classes and dimensions, table, 42
Cylinder head and components, installation, 70
Cylinder head and components, overhaul, 47
Cylinder head, assembling, 71
Cylinder head, checking and overhauling, 47
Cylinder head, disassembling, 36
Cylinder head, removing, 33
Cylinders and pistons, overhauling, 41
Cylinders, dimensional check and overhaul, 42
D
Decanting device, overhauling, 47
Diagram of timing belt rates, 55
Dimensional check and overhaul of connecting rods, 45
Dimensional check and overhaul of crankshaft, 44
Dimensional check and overhaul of cylinders, 42
Dimensional check and overhaul of pistons, 42
Dimensional check of sealing rings, 43
Dimensional table of sealing rings, 43
Disassembling the camshaft, 36
Disassembling the connecting rod and piston, 39
Disassembling the cooling fan belt (with external alternator), 31
Disassembling the cooling fan belt (with internal alternator), 31
Disassembling the crankcase and crankshaft, 38
Disassembling the cylinder head, 36
Disassembling the exhaust manifold, 30
Disassembling the flywheel, 36
Disassembling the fuel pump, 33
Disassembling the injection-pumps, 34
Disassembling the intake manifold, 29
Disassembling the oil pump, 37
Disassembling the piston, 40
Disassembling the precombustion chamber, 34
Disassembling the pulleys (camshaft and crankshaft), 32
Disassembling the rocker arm cover, 33
Disassembling the rocker arms, 33
Disassembling the speed governor and flow limiter, 35
Disassembling the timing belt, 32
Disassembling the timing belt casing, 31
Disassembling the valves, 39
E
Engine and manufacturer identification, 5
Engine block - piston/connecting rod, installing, 65
Establishing injetion timing, conversion table, 57
Exhasut and intake manifolds, installing, 80
Exhaust and intake manifolds, removing, 29
Exhaust manifold, assembling, 80
Exhaust manifold, disassembling, 30
Exploded diagram of the Injector pump, 91
Exploded diagram of the speed governor, 53
Содержание LDW 502
Страница 1: ...SERVICE MANUAL code 1 5302 727 ...
Страница 8: ... 8 service manual mod 051135 Notes GENERAL REMARKS AND SAFETY ...
Страница 22: ... 22 service manual mod 051135 2 Notes TECHNICAL INFORMATION ...
Страница 24: ... 24 service manual mod 051135 3 MALFUNCTIONS ...
Страница 28: ... 28 service manual mod 051135 4 STORING THE ENGINE ...
Страница 62: ... 62 service manual mod 051135 6 OVERHAULS AND TUNING ...
Страница 82: ... 82 service manual mod 051135 7 Notes INSTALLATION OF ASSEMBLIES ...
Страница 94: ... 94 service manual mod 051135 8 Notes REPLACING PARTS ...
Страница 98: ...SERVICE MANUAL code 1 5302 727 ...