LoLo LKS-45G Скачать руководство пользователя страница 11

OM-LKS-45G          11

Initial Start-Up

ImPORTANT

bE SURE All OPERATORS REAd, UNdERSTANd 
ANd FOllOw ThE OPERATINg INSTRUCTIONS, 
CAUTIONS, ANd SAFETY INSTRUCTIONS 
CONTAINEd IN ThIS mANUAl. 

 

AvOId All dIRECT CONTACT wITh hOT 
SURFACES. dIRECT SKIN CONTACT COUld 
RESUlT IN SEvERE bURNS. 

AvOId All dIRECT CONTACT wITh hOT 
FOOd OR wATER IN ThE KETTlE. dIRECT 
CONTACT COUld RESUlT IN SEvERE bURNS. 

Now that the kettle has been installed, you should test it to ensure that the unit is 

operating correctly. 

1.   Remove all literature and packing materials from inside the kettle. 

2.   Inspect tangent outlet tube for any material which might clog or damage the 

draw-off (product outlet).

3.   If not already done, install the draw-off valve (packed separately) by sliding the 

assembly into the tangent and hand-tighten the large stainless steel nut. (See 

Photo 11-1, lower left)

3.   Turn on electrical service to the kettle.

4.   Place a bucket under the drawoff and pour water into the kettle until it is about 

six inches deep (150 mm).

5.   Test draw-off valve operation by opening it all the way, then closing it before all 

the water runs out. The valve should NOT drip after the valve is closed.

6.  Following “To Start Kettle” instructions in the “Operation” section of this  

manual, begin heating the water at the highest thermostat setting. The amber

 

heating indicator light should come on immediately, and heating should 

 

continue until the water boils. 

7.   To shut down the unit, turn the thermostat dial and power switch to “OFF”. 

If the unit functions as described above, it is ready for use. If the unit does not function 

as intended, first recheck power supply connections and, if necessary, contact your 

LoLo Authorized Service Agency. 

Photo 11-1

Insert and hand-tighten the 

tangent draw-off valve stem nut.

OM-AH/1E          5

OM-AH

5

OM-AH

5

Assemble and attach the tangent draw-off valve after the kettle is unpacked.

KETTLE CHARACTERISTICS

Model

Kettle

Capacity

Gallons

(Liters)

Jacket

Capacity

Gallons

(Liters)

Kettle

Diameter

Inches

(Millimeters)

Kettle

Depth

Inches

(Millimeters)

Overall

Width

Inches

(Millimeters)

 Front-to-

Back,

Inches

(Millimeters)

Rim Height

Inches

(Millimeters)

AH/1E-20

20 (75)

4.5 (17)

20 (508)

18 (457)

36.75

(933.5)

39 (990.6)

40 (1016)

AH/1E-40

40 (150)

7 (26.5)

26 (660)

22(559)

38.25

(971.55)

45 (1143)

42 (1066.8)

AH/1E-60

60 (225)

9.5 (36)

30 (762)

25 (635)

41 (1041.4) 49 (1244.6)

49 (1244.6)

AH/1E-80

80 (300)

11.5 (43.5)

32 (813)

29 (737)

42.5

(1079.4)

51 (1295.4)

55.5

(1409.7)

AH/1E-100

100 (375)

11.5 (43.5)

32 (813)

35 (889)

42.5

(1079.4)

51 (1295.4)

61.5

(1562.1)

Inspection & Unpacking

WARNING

THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY

AND PLUMBING.  IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO THE EQUIPMENT.  THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

The unit arrives completely assembled, except for the

TDO valve and flue gas converter, which are usually

packed separately and shipped inside the kettle..

The

unit is strapped on a skid in a heavy box.   Inspect the

box carefully for damage. Open the container and

check the unit for hidden damage. Report shipping

damage or shipment errors to the delivery agent.

Write down the model number, serial number, and

installation date for your unit at the top of the

Maintenance and Service Log at the back of this

manual.  Keep the manual with the unit.
To remove the kettle from the box, cut any straps from

around the box. Detach the box sides from the skid.

Pull the box up off the unit, taking care to avoid damage

or injury from any staples left in the box walls. When

installation is to begin, cut the straps holding the kettle

to the skid, and lift the kettle straight up off the skid.

Examine the packing materials to make sure no loose

parts are discarded with the materials. 

CAUTION

SHIPPING STRAPS ARE UNDER TENSION AND

CAN SNAP BACK WHEN CUT. TAKE CARE TO

AVOID PERSONAL INJURY OR DAMAGE TO THE

UNIT BY STAPLES LEFT IN THE WALLS OF THE

CARTON.

UNIT WEIGHS FROM 468 LBS. (212 KG) TO 1120

LBS.  (508  KG).  FOR  SAFE  HANDLING,

INSTALLER SHOULD OBTAIN HELP AS NEEDED

AND USE MATERIAL HANDLING EQUIPMENT TO

REMOVE THE UNIT FROM THE SKID AND MOVE

IT TO ITS PLACE OF INSTALLATION.

Once the kettle is unpacked, the tangent draw-off

valve is easily attached, as shown below.  The large

nut which attaches the valve to the kettle should be

hand tightened 

only

.

OM-AH/1E          5

OM-AH

5

OM-AH

5

Assemble and attach the tangent draw-off valve after the kettle is unpacked.

KETTLE CHARACTERISTICS

Model

Kettle

Capacity

Gallons

(Liters)

Jacket

Capacity

Gallons

(Liters)

Kettle

Diameter

Inches

(Millimeters)

Kettle

Depth

Inches

(Millimeters)

Overall

Width

Inches

(Millimeters)

 Front-to-

Back,

Inches

(Millimeters)

Rim Height

Inches

(Millimeters)

AH/1E-20

20 (75)

4.5 (17)

20 (508)

18 (457)

36.75

(933.5)

39 (990.6)

40 (1016)

AH/1E-40

40 (150)

7 (26.5)

26 (660)

22(559)

38.25

(971.55)

45 (1143)

42 (1066.8)

AH/1E-60

60 (225)

9.5 (36)

30 (762)

25 (635)

41 (1041.4) 49 (1244.6)

49 (1244.6)

AH/1E-80

80 (300)

11.5 (43.5)

32 (813)

29 (737)

42.5

(1079.4)

51 (1295.4)

55.5

(1409.7)

AH/1E-100

100 (375)

11.5 (43.5)

32 (813)

35 (889)

42.5

(1079.4)

51 (1295.4)

61.5

(1562.1)

Inspection & Unpacking

WARNING

THIS UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY

AND PLUMBING.  IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO THE EQUIPMENT.  THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

The unit arrives completely assembled, except for the

TDO valve and flue gas converter, which are usually

packed separately and shipped inside the kettle..

The

unit is strapped on a skid in a heavy box.   Inspect the

box carefully for damage. Open the container and

check the unit for hidden damage. Report shipping

damage or shipment errors to the delivery agent.

Write down the model number, serial number, and

installation date for your unit at the top of the

Maintenance and Service Log at the back of this

manual.  Keep the manual with the unit.
To remove the kettle from the box, cut any straps from

around the box. Detach the box sides from the skid.

Pull the box up off the unit, taking care to avoid damage

or injury from any staples left in the box walls. When

installation is to begin, cut the straps holding the kettle

to the skid, and lift the kettle straight up off the skid.

Examine the packing materials to make sure no loose

parts are discarded with the materials. 

CAUTION

SHIPPING STRAPS ARE UNDER TENSION AND

CAN SNAP BACK WHEN CUT. TAKE CARE TO

AVOID PERSONAL INJURY OR DAMAGE TO THE

UNIT BY STAPLES LEFT IN THE WALLS OF THE

CARTON.

UNIT WEIGHS FROM 468 LBS. (212 KG) TO 1120

LBS.  (508  KG).  FOR  SAFE  HANDLING,

INSTALLER SHOULD OBTAIN HELP AS NEEDED

AND USE MATERIAL HANDLING EQUIPMENT TO

REMOVE THE UNIT FROM THE SKID AND MOVE

IT TO ITS PLACE OF INSTALLATION.

Once the kettle is unpacked, the tangent draw-off

valve is easily attached, as shown below.  The large

nut which attaches the valve to the kettle should be

hand tightened 

only

.

Содержание LKS-45G

Страница 1: ...nce instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt and to determ...

Страница 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER CAUTION TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Страница 3: ...result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which could result in minor or moderate injury or product or property damage NOTICE This symbol r...

Страница 4: ...grams 20 24 Electrical Schematic 25 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 The National Fuel Gas Code NSF INT...

Страница 5: ...lting Liquids can be removed through the tangent draw off valve The standard 2 inch tangent draw off is a 316 stainless steel compression disc valve All exposed surfaces are stainless steel Insulated...

Страница 6: ...ristics Unit Width 33 838 mm Max PSI 25 Rim Height 42 2 1072 mm Temp Range 150 to 265 F Unit Depth 48 3 1227 mm Rim Capacity 45 gal 170 l Ship Weight 625 lbs 283 kg Working Cap 36 gal 136 l POWER REQU...

Страница 7: ...es Wear gloves and protective eyewear when opening moving and disposing of shipping containers Uncrating 1 Cut strapping or banding that closes the top of the cardboard shipping carton and secures it...

Страница 8: ...sition it on a floor area that meets the support criteria described above TIP If possible locate the kettle where a floor sink or drain is available and positioned directly under the 2 inch tangent dr...

Страница 9: ...Center the shield shaped strainer over the tangent opening tight against the kettle bottom 4 For OPTIONAL Flanged Feet Obtain sufficient help or use material handling equipment to lift one side of the...

Страница 10: ...Installation Codes for Gas Appliance and Equipment and or local codes Do NOT obstruct the flue or vent duct after installation 3 After the kettle has been connected to the gas supply all gas line joi...

Страница 11: ...hipped inside the kettle The unit is strapped on a skid in a heavy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment e...

Страница 12: ...n of this manual 3 If closed open main supply gas valve handle in line with the pipe 4 Turn the power switch to ON For 90 seconds or until it succeeds the electronic ignition control will attempt to l...

Страница 13: ...TANT Use caution and wear hand and arm protection to avoid burns from splashing hot liquids 5 If you want to restrict the flow of food solids through the tangent valve you will need an OPTIONAL tangen...

Страница 14: ...a clean uncluttered surface away from the kettle and other employees It may still be hot 4 If the bottom product side of the cover is compromised or contaminated in any way clean and sanitize it befor...

Страница 15: ...h moistened with cleaning solution can be used to clean controls their enclosures electrical conduit etc 4 Rinse the kettle thoroughly with hot water then drain completely 5 Disassemble the tangent dr...

Страница 16: ...g or a negative reading between zero and 20 of vacuum on the pressure vacuum gauge indicates excess air in the jacket See Photo 17 1 on page 17 Air in the jacket slows kettle heating and can prevent t...

Страница 17: ...led water until the level returns to between the minimum and maximum marks on the water sight glass d Close the gate valve and replace the pipe plug e Air that gets into the jacket during the filling...

Страница 18: ...ttings above and below the temperature of the kettle Safety Valve pops open User a For air in the jacket See Jacket Vacuum in the Maintenance section b Thermostat dial setting c Is there water or prod...

Страница 19: ...V If 24 VAC is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 c Electrical connections for main valve to terminals to assure that they are securely atta...

Страница 20: ...56668 32 KNOB BLACK W 10 32 004112 ITEM NO QTY PART NO DESCRIPTION 1 1 156527 TILTING 45 GAL GAS KETTLE SHELL ASSY 2 1 156099 KETTLE BODY ASSY TILTING 25 PSIG 304 INTERIOR LKT 45G 3 1 097007 PIPING WA...

Страница 21: ...AMMOND 1 6 011146 PLUG PIPE 1 2 NPT 1 7 156046 VALVE SAFETY 25 PSI 1 8 096905 ELBOW 1 2 NPT 90 DEG STREET 1 9 078938 PIPE DOPE 1 OZ 4 2 5 3 2 5 4 2 1 3 7 8 6 Item no Description Part number 1 TEE 1 2...

Страница 22: ...IMER 5 1 155548 POWER SWITCH WITH GREEN INDICATOR LIGHT 6 1 156193 PANEL ELETRICAL LKT S 45G 7 4 004173 SCREW TRS HEAD 10 32 X 3 8 Item no Description Part number 1 HONEYWELL IGNITION 085153 2 LIGHT I...

Страница 23: ...ANSFORMER 120VAC PRI 24VAC SEC 1 14 005056 SCREW ROUND HEAD 8 32 1 1 4 1 15 071256 NUT HEXHEAD KEPS 10 32 2 Parts List Diagram Electrical Panel ITEM NO 1 4 Item no Description Part number 1 ASSEMBLY P...

Страница 24: ...HEX HEAD CAP 1 4 20 x 5 8 24 6 004173 SCREW TRS HEAD 10 32 X 3 8 10 12 11 13 15 18 4 16 2 1 5 21 19 23 22 20 17 6 3 7 8 9 24 Item no Description Part number 1 VALVE GAS 123815 2 ELBOW 90 DEG 1 2 NPT...

Страница 25: ...OM LKS 45G 25 Electrical Schematic...

Страница 26: ...PART NUMBER 156698 Rev B 08 13 5925 I 55 South Byram MS 39272 877 2GO LOLO 877 246 5656 Fax 877 504 4073 www getLoLo com 2013 LoLo Commercial Foodservice Equipment All Rights Reserved...

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