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LOFA MC536 Operation and Troubleshooting 

Revision - A - 22-May-2006 

Gauges 

Voltmeter 

The voltmeter is connected to the fuel run/stop solenoid output. If the voltemeter does not indicate in the run 
position, this indicates a problem with the solenoid circuit. A battery voltage reading of approximately 14 
volts on a 12 volt system (28 volts on a 24 volt system) while the engine is running indicates the battery is 
charging properly. 

Tachometer 

The tachometer indicates engine RPM using a frequency signal derived from the engine. This signal may be 

provided by an alternator frequency tap or proximity switch. 

Note 

If the alternator is not excited (not charging), 

no frequency is generated and the tachometer will indicate 0 RPM. 

The tachometer must be calibrated to accurately indicate RPM (see 

Tachometer Calibration Instuctions 

for 

details). 

Oil Pressure Gauge 

The gauge measures oil pressure with a resistance sender on the engine referenced to ground. When a 
sender/switch combination is used on the engine, the marking 

G

 generally indicates the gauge terminal. The 

gauge expects a low resistnace for low pressure and a higher resitance for higher pressure. If the gauge is 
not connected to the sender, the gauge will read full scale (pegged). A defective sender or shorting the 
gauge input to ground will cause the gauge to read 0 pressure. When using sender/switch combinations, 
swapping the 

WK

 and 

terminal prevents the gauge from working and may cause spurious shutdowns. 

Warning 

Low oil pressure is an indication of engine wear, 

 not an accurate indication of low oil level. 

Note 

Senders and gauges must be matched to each other. 

Improperly matched gauge/senders will not indicate correctly. 

Most senders are grounded through the sender body. 

Do not use insulating sealant (i.e. Teflon tape) when installing senders. 

Temperature Gauge 

The gauge measures engine temperature with a resistance sender on the engine referenced to ground. 
When a sender/switch combination is used on the engine, the marking 

G

 generally indicates the gauge 

terminal. The gauge expects a high resistnace for low temperatures and a lower resitance for higher 
temperatures. If the gauge is not connected to the sender, the gauge will read 0. A defective sender or 
shorting the gauge input to ground will cause the gauge to read fulle scale (pegged). When using 
sender/switch combinations, swapping the 

WK

 and 

terminal prevents the gauge from working and may 

cause spurious shutdowns. 

Содержание MC536

Страница 1: ...utdated electromechanical relays to ensure reliable high current switching The MC536 is field configurable with an inexpensive programmer Some of the MC536 configurable features include Automatic preh...

Страница 2: ...or make the equipment unsafe to operate Only persons with appropriate training skills and tools should perform these functions Improper operation maintenance or repair of this product can be dangerou...

Страница 3: ...enoid output is turned off after 30 seconds even if preheating As soon as the key switch is turned to the start position the solenoid output is enabled The afterglow cycle begins when the key switch r...

Страница 4: ...approximately 14 volts on a 12 volt system 28 volts on a 24 volt system while the engine is running indicates the battery is charging properly Irregular blinking of the Battery LED may indicate a fai...

Страница 5: ...ulating sealant i e Teflon tape when installing switches Some thermostat housings are composites and do not provide ground for the switch AUX LED Red A solidly illuminated AUX LED indicates auxiliary...

Страница 6: ...resitance for higher pressure If the gauge is not connected to the sender the gauge will read full scale pegged A defective sender or shorting the gauge input to ground will cause the gauge to read 0...

Страница 7: ...olenoid circuit If the engine shutsdown or is not started within 30 seconds the hourmeter stops counting Additional Gauges Additional gauges can be added by removing blind covers and installing the ga...

Страница 8: ...s Warning Disconnecting the battery while the engine is running may damage electrical components When using a battery disconnect switch LOFA recommends using a 2 pole switch to disconnect both the bat...

Страница 9: ...electrical environment practices Inductive devices such as relays solenoids and motors generate voltage transients and noise in electrical circuits Unsuppressed voltage transients can exceed SAE speci...

Страница 10: ...the welder to electrical components such as the control ground or sensors Improper grounding can cause damage to electrical components Clamp the ground cable from the welder to the component being we...

Страница 11: ...Possible Cause Possible Remedy Shutdown switch input active Verify shutdown source exists correct condition or correct faulty circuit Battery not charging Verify alternator charging see Alternator no...

Страница 12: ...ause Possible Remedy Empty fuel tank Fuel engine Clogged filter Replace filter Air in fuel lines Bleed fuel lines Low fuel pressure Replace faulty fuel pump and or clogged filter Faulty fuel pump Repl...

Страница 13: ...D Illuminated Correct overheating condition or faulty switch correct wiring fault Only Aux LED Illuminated Correct fault condition i e coolant level or faulty switch correct wiring fault All normally...

Страница 14: ...the fuel run stop solenoid pull coil is enabled for the first second In normal operation all other Power Box outputs are active as long as their corresponding inputs are active Power Box Troubleshoot...

Страница 15: ...ion and Troubleshooting Typical Schematics The following pages show typical schematics Details vary from installation to installation See the specific schematics for installation for details Revision...

Страница 16: ...Red 16 AWG Red G1 Voltmeter J18 6 3mm PosLock J20 6 3mm PosLock J23 6 3mm PosLock FLT1 FLT2 J17 6 Pos Black 1 2 3 4 5 6 16 AWG Black 16 AWG Tan 16 AWG Black 16 AWG Grey J22 6 3mm PosLock J21 6 3mm Po...

Страница 17: ...tor Wiring Diagram Delco Alternator Wiring Diagram 14 AWG Purple To P1 H Note WK Switch G Gauge SW1 Aux 1 Shutdown J2 8 Pos White 1 2 3 4 5 6 7 8 J1 8 Pos Yellow 1 2 3 4 5 6 7 8 CB1 SW1 Aux 2 Shutdown...

Страница 18: ...F G H J K L M N P P1 J34 6 3mm PosLock 14 AWG Red Black 16 AWG Red J1 6 3mm PosLock 16 AWG Red Programming Connector MC 536 1 2 3 4 5 6 7 8 9 10 11 12 13 14 50f 50e W Temp Oel PSI Tachometer Aux Swit...

Страница 19: ...Aux 1 Shutdown SW2 Aux 2 Shutdown Indicator Only THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF LOFA INDUSTRIES INC Reproduction or dissemination in whole or in pa...

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