Loctite AC988557 Скачать руководство пользователя страница 5

Page Number - 5

BEFORE CONNECTING AIRMOTOR TO AIR
LINE

LOCTITE

®

 AIRMOTORS are fully pneumatic and require a minimum

specified size of air supply hose for proper operation. Check
specification for minimum ID. of the air supply hose and select
corresponding sizes of air controls and accessories for non-
restrictive air flow.

If quick disconnect coupling should be used, install supplied coupler
to insure proper airmotor operation.

NOTE: Whenever flammable materials are pumped, ground Airmotor
according to Local Codes.

OPERATING PRECAUTIONS

Use Loctite

®

 replacement parts to assure compatible pressure

rating.

Heed ALL warnings.

DO NOT OPERATE Airmotor in excess of recommended pressure
range.

ATTACHING AIRMOTOR TO PUMPTUBE

1

Tightly attach the tie rods (ltem 41) to the Airmotor lower
casting. Use short threaded end of tie rods.

2. Mount Airmotor on top of pump tube outlet and tightly connect

pump tube coupling nut to Airmotor Piston Rod (Item 5).

3. Hand tighten tie rods to the pump tube with four nuts (Item 42)

supplied with Airmotor.

4. Connect air supply and slowly cycle pump several times using

only enough air pressure to operate pump without stalling.

5. STOP pump on “UP” stroke and tighten four nuts to securely

fasten Airmotor to pump tube.

Disconnect air line and relieve (vent) pressure when Airmotor sits
idle for long periods of time and before servicing.

SERVICE AND DISASSEMBLY PROCEDURE

TOOLS REQUIRED

1. 7/64 (.109) Hex Wrench
2. 5/32 (.156) Hex Wrench
3. 3/16 (.189) Hex Wrench
4. 3/4 (.750) Open End Wrench (for 6” Airmotor)
5. 1/2” (.500) Open End Wrench (for 4-1/4” Airmotor)
6. Pliers

The modular design of the Airmotor and accessibility of vital
operation parts make service available without taking Airmotor out
of line or without complete disassembly.

Power Valve

1. Remove four screws (Items 27 & 34) with 3/16” hex wrench (2

on each side).

2. Remove End Caps (Items 10 & 14).
3. Push out Valve Spool (Item 13).

4. Remove Spool Bumpers (ltem 9) (One from each end).
5. Remove “O” Ring (Item 11) (One from each end of valve body).
6. Remove four Screws (Item 37) with 3/16” hex wrench and lift

valve body (Item 12).

7. Remove Gasket (Item 15) to complete valve disassembly.
8. To REASSEMBLE, REVERSE procedure.

Pilot Bar Subassembly

1. Remove four Screws (Item 23)(two on each end) with 3/16” hex

wrench and pull out Pilot Bar Subassembly.

2. Remove two Screws (Item 39), with 7/64” hex wrench and lift out

Valve Body (Item 17).

3. Remove four Screws (Item 40)(two on each side of Pilot Bar) and

lift off Upper Bracket (Item 31) and Lower Bracket (Item 32).

4. Remove Air Signal Valves (Item 20).
5. To REASSEMBLE, REVERSE  procedure.

Cylinder Tube and Muffler

1. Remove Pilot Bar Subassembly (See previous instructions).
2. Remove two Screws (Item 30) with 3/16” hex wrench and re-

move muffler subassembly.

3. Remove Gasket (Items 28).
4. Remove four Nuts (Item 26) with open end wrench.
5. Lift upward and remove Upper Casting (Item 8).
6. Remove four Tie Rods (Item 25).
7. Remove Air Tube (Item 7).
8. Lift upward and remove Cylinder Tube (Item 6).
9. Remove Piston and Piston Rod (Item 5).
10. Remove four Connecting Rods (Item 41) with open end wrench.
11. To REASSEMBLE, REVERSE procedure.

NOTE: Align two holes on the the Cylinder
Tube (Item 6) with two holes on the Pilot Bar
(Item 24) before tightening Tie Rods (Item 25)
so that proper seal with “O”-rings is acheived.

Always disconnect air supply to Airmotor and relieve pressure
before checking, servicing, or repairing any part of Airmotor

FOR STANDARD AIRMOTOR

ALWAYS check equipment for proper operation before each
use, making sure safety devices are in place and operating
properly. DO NOT alter or modify any part of the equipment as
this may cause a malfunction and result in serious bodily injury.

ALWAYS read and follow the fluid and solvent manufacturer’s
recommendations regarding the use of protective clothing and
equipment.

To reduce the risk of serious bodily injury or property damage.
NEVER exceed the maximum air or fluid working pressure of the
lowest rated system component.

Содержание AC988557

Страница 1: ...h Copyright 2004 Printed in U S A Form 403504 DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system DO NOT alter or modify any part of this equipment DO NOT operate this equipment with combustible gas DO NOT attempt to repair or disassemble the equipment while the system is pressurized TIGHTEN all fluid connections securely before using t...

Страница 2: ...SSURE TEMP RANGE OFAIR PSIG 7 BAR IN MM AREA RANGE F C SUPPLY SCF CYCLE IN CM PSIG BAR IN MM L N CYCLE 988528 6 152 28 182 30 100 2 7 30 200 1 2 12 3 4 NPTF 1 6 46 988526 4 1 4 108 14 92 30 100 2 14 34 93 1 2 12 1 2 NPTF 1 1 32 MAX STROKE ITEM RECOM LENGTH WEIGHT SEALS DIM A DIM B DIM C SPEED IN MM LB KG MATERIAL IN MM IN MM IN MM CPM 988528 75 6 152 34 15 5 BUNA N and 11 1 8 283 7 3 4 197 22 3 4 ...

Страница 3: ...8747 2 Soft Parts Kit P N 988746 for repair of Pilot Bar Subassemblies listed above Includes all necessary O rings 3 Relay Valve P N 988748 4 Air Signal Valve P N 988749 5 Cylinder Tube Soft Parts Kit Includes all O rings piston seal etc P N 988753 6 Airmotor P N 988752 4 1 4 Airmotor 6 Power Valve Subassembly P N AC244806 6 Airmotor P N AC244808 4 1 4 Airmotor 7 Soft Parts Kit P N 988751 for repa...

Страница 4: ...See Parts List for contents 3 Relay Valve P N 988748 Item 17 4 Signal Valve Cap Kit P N AC243853 Item 31 includes Item 32 5 Air Signal Valve P N 988749 Item 20 7 Stop Valve Repair Kit P N AC 244091 Item 91 includes items 57 58 59 60 61 8 Air Pump Repair Kit P N AC244092 Item 92 includes items 55 56 62 63 64 65 9 Bleed Assembly P N AC273428 Item 67 includes items 73 through 88 12 Cylinder Tube Soft...

Страница 5: ... Valve Spool Item 13 4 Remove Spool Bumpers ltem 9 One from each end 5 Remove O Ring Item 11 One from each end of valve body 6 Remove four Screws Item 37 with 3 16 hex wrench and lift valve body Item 12 7 Remove Gasket Item 15 to complete valve disassembly 8 To REASSEMBLE REVERSE procedure Pilot Bar Subassembly 1 Remove four Screws Item 23 two on each end with 3 16 hex wrench and pull out Pilot Ba...

Страница 6: ...ptional Pump Stop Subassembly 1 Remove four Screws item 23 two on each end with 3 16 Allen wrench and pull out Pump Stop Subassembly 2 Remove two Screws Item 39 with 7 64 Allen wrench and lift out Valve Body item 17 3 Remove four Screws Item 32 two on each side of Pump Stop with1 8 Allen wrench and remove Signal Valve Caps Item 31 and Air Signal Valves Item 20 4 Remove four 4 screws item 80 with 9...

Страница 7: ...sing a 9 64 Allen wrench remove six screws item 73 from the backside of the labyrinth sub assembly 6 Separate the labyrinth sub base item 75 from the labyrinth cover item 78 exposing the labyrinth plate and gasket 7 Remove the gasket item 76 and plastic laminated labyrinth item 77 8 Remove seven O rings item 79 from the labyrinth cover item 78 Labyrinth Sub Assembly Re assembly Procedure Re assemb...

Страница 8: ...Page Number 8 STANDARD AIRMOTOR WITHOUT PUMP STOP Model Torque to 988526 11 Ft Lbs 988528 26 Ft Lbs 30 29 28 45 43 ...

Страница 9: ...Page Number 9 AIRMOTOR WITHOUT PUMP STOP ...

Страница 10: ...Page Number 10 STANDARD AIRMOTOR WITH PUMP STOP 28 29 30 45 43 NOTE Refer to page 4 for service assembly kits Model Torque to 988526 11 Ft Lbs 988528 26 Ft Lbs 4 1 4 Airmotor only ...

Страница 11: ...7 78 82 83 85 87 80 88 86 84 79 74 81 Note Single hole on Item 76 should align with single hole on Item 75 39 17 49 54 40 65 55 64 62 56 63 52 51 67 50 23 24 53 58 59 60 66 48 49 32 35 31 20 35 61 57 92 Item 67 Detail Assembly ...

Страница 12: ...Page Number 12 40 Note holes at 9 6 o clock positions 56 Molded pin on pump sleeve Position to about 7 O Clock position as shown 40 54 ...

Страница 13: ...Page Number 13 AIRMOTOR WITH PUMP STOP ...

Страница 14: ...1 Note 4 Note 4 16 O ring Buna N 2 Note 4 Note 4 17 Relay Valve 1 AC242787 AC242787 18 O ring Buna N 3 Note 3 Note 3 19 O ring Buna N 3 Note 3 Note 3 20 Air Signal Valve 2 AC241768 AC241768 21 O ring Piston Buna N 1 Note 1 22 Lower Casting 1 AC241774 AC241775 23 Screw 1 4 20 x 7 8 4 AC50526 AC50526 24 Pilot Bar 1 AC241778 AC241778 25 Tie Rod 4 AC241779 AC241767 26 Nut 4 AC51007 AC51001 27 Screw 2 ...

Страница 15: ... 49 O ring Buna N 4 Note 4 Note 4 16 O ring Buna N 2 Note 3 Note 3 50 Upper Body 1 AC243855 AC243855 17 RelayValve 1 AC242787 AC242787 51 Upper Gasket Nitrile 1 Note 5 Note 5 18 O ring Buna N 3 Note 4 Note 4 52 Gasket Plate 1 Note 7 Note 7 19 O ring Buna N 1 Note 4 Note 4 53 Lower Gasket Nitrile 1 Note 5 Note 5 20 Air Signal Valve 2 AC241768 AC241768 54 Lower Body 1 N A N A 21 O ring Piston Buna N...

Страница 16: ...80 8 32 x 1 Soc Hd Cap Screw 4 AC273393 AC273393 81 Ball 7 AC69102 AC69102 82 Index Pin 1 AC273391 AC273391 83 Spring Compression 1 AC273392 AC273392 84 Selector Knob 1 AC273380 AC273380 85 Washer Spring 2 AC243845 AC243845 86 Selector Bolt 1 AC273381 AC273381 87 Selector Cover 1 AC273382 AC273382 88 Screw 1 AC243844 AC243844 89 Gasket Filter Kit 1 AC273427 AC273427 90 Gasket Plate Check Valves 1 ...

Страница 17: ...ir motor speed reaches a speed of 20 to 30 cycles per minute D 15 to 25 Cycles per Minute Pump Stop will trip turning off the air motor when the air motor speed reaches a speed of 15 to 25 cycles per minute E 10 to 20 Cycles per Minute Pump Stop will trip turning off the air motor when the air motor speed reaches a speed of 10 to 20 cycles per minute F 5 to 15 Cycles per Minute Pump Stop will trip...

Страница 18: ...tor is operating below set Leaking Upper Gasket Item 51 Replace Upper Lower Gaskets Items 51 53 trip speed within three Upper Piston Quad Ring Item 64 is leaking Replace Quad Ring strokes Laminated labyrinth plate item 77 is installed Observe the laminated labyrinth plate and find single hole incorrectly on item 76 and align with hole on Item 75 Pump Stop trips at proper speed Stop Valve vent hole...

Страница 19: ... Pump Stop and secure by reinstalling Trip Indicator Plug 2 Using the two mounting screws washers and nuts assemble the 69360 Limit Switch in up position as shown to Switch Bracket loosely 3 Adjust Limit Switch to provide a 050 clearance between Limit Switch Plunger and Trip Indicator Pin with pin in Run position Tighten mounting screws securely to hold switch in place ...

Страница 20: ...turned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM WAS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN HENKEL PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO TH...

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