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Loctite AC988557, Руководство по эксплуатации

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EQUIPMENT

Operation Manual AC988557

IT IS THE RESPONSIBILITY OF THE OWNER AND/OR OPERATOR TO PROPERLY USE AND MAINTAIN THIS
EQUIPMENT.  CAREFULLY READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.

If the operator is not fluent in English, the instructions and warnings shall be read and discussed in the operator’s native
language, making sure the operator comprehends the contents.

This equipment complies with OSHA Standards where applicable.

JULY - 2004

This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. READ AND RETAIN FOR REFERENCE.

Loctite® Airmotors

Part Numbers

988526 (4-1/4” Airmotor)

988528 (6” Airmotor)

988545 (Pump Stop)

988552 (Low Level Micro Switch)

Copyright 2004
Printed in U.S.A.

Form 403504

DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system.

DO NOT alter or modify any part of this equipment.

DO NOT operate this equipment with combustible gas.

DO NOT attempt to repair or disassemble the equipment while the system is pressurized.

TIGHTEN all fluid connections securely before using this equipment.

ALWAYS read and follow the fluid manufacturer’s recommendations regarding fluid compatibility, and the use of protective
clothing and equipment.

CHECK all equipment regularly and repair or replace worn or damaged parts immediately.

IMPORTANT: Failure to heed these warnings including misuse,
overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, may result
in equipment damage and/or serious personal injury, fire, explosion, or property damage.

Содержание AC988557

Страница 1: ...h Copyright 2004 Printed in U S A Form 403504 DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system DO NOT alter or modify any part of this equipment DO NOT operate this equipment with combustible gas DO NOT attempt to repair or disassemble the equipment while the system is pressurized TIGHTEN all fluid connections securely before using t...

Страница 2: ...SSURE TEMP RANGE OFAIR PSIG 7 BAR IN MM AREA RANGE F C SUPPLY SCF CYCLE IN CM PSIG BAR IN MM L N CYCLE 988528 6 152 28 182 30 100 2 7 30 200 1 2 12 3 4 NPTF 1 6 46 988526 4 1 4 108 14 92 30 100 2 14 34 93 1 2 12 1 2 NPTF 1 1 32 MAX STROKE ITEM RECOM LENGTH WEIGHT SEALS DIM A DIM B DIM C SPEED IN MM LB KG MATERIAL IN MM IN MM IN MM CPM 988528 75 6 152 34 15 5 BUNA N and 11 1 8 283 7 3 4 197 22 3 4 ...

Страница 3: ...8747 2 Soft Parts Kit P N 988746 for repair of Pilot Bar Subassemblies listed above Includes all necessary O rings 3 Relay Valve P N 988748 4 Air Signal Valve P N 988749 5 Cylinder Tube Soft Parts Kit Includes all O rings piston seal etc P N 988753 6 Airmotor P N 988752 4 1 4 Airmotor 6 Power Valve Subassembly P N AC244806 6 Airmotor P N AC244808 4 1 4 Airmotor 7 Soft Parts Kit P N 988751 for repa...

Страница 4: ...See Parts List for contents 3 Relay Valve P N 988748 Item 17 4 Signal Valve Cap Kit P N AC243853 Item 31 includes Item 32 5 Air Signal Valve P N 988749 Item 20 7 Stop Valve Repair Kit P N AC 244091 Item 91 includes items 57 58 59 60 61 8 Air Pump Repair Kit P N AC244092 Item 92 includes items 55 56 62 63 64 65 9 Bleed Assembly P N AC273428 Item 67 includes items 73 through 88 12 Cylinder Tube Soft...

Страница 5: ... Valve Spool Item 13 4 Remove Spool Bumpers ltem 9 One from each end 5 Remove O Ring Item 11 One from each end of valve body 6 Remove four Screws Item 37 with 3 16 hex wrench and lift valve body Item 12 7 Remove Gasket Item 15 to complete valve disassembly 8 To REASSEMBLE REVERSE procedure Pilot Bar Subassembly 1 Remove four Screws Item 23 two on each end with 3 16 hex wrench and pull out Pilot Ba...

Страница 6: ...ptional Pump Stop Subassembly 1 Remove four Screws item 23 two on each end with 3 16 Allen wrench and pull out Pump Stop Subassembly 2 Remove two Screws Item 39 with 7 64 Allen wrench and lift out Valve Body item 17 3 Remove four Screws Item 32 two on each side of Pump Stop with1 8 Allen wrench and remove Signal Valve Caps Item 31 and Air Signal Valves Item 20 4 Remove four 4 screws item 80 with 9...

Страница 7: ...sing a 9 64 Allen wrench remove six screws item 73 from the backside of the labyrinth sub assembly 6 Separate the labyrinth sub base item 75 from the labyrinth cover item 78 exposing the labyrinth plate and gasket 7 Remove the gasket item 76 and plastic laminated labyrinth item 77 8 Remove seven O rings item 79 from the labyrinth cover item 78 Labyrinth Sub Assembly Re assembly Procedure Re assemb...

Страница 8: ...Page Number 8 STANDARD AIRMOTOR WITHOUT PUMP STOP Model Torque to 988526 11 Ft Lbs 988528 26 Ft Lbs 30 29 28 45 43 ...

Страница 9: ...Page Number 9 AIRMOTOR WITHOUT PUMP STOP ...

Страница 10: ...Page Number 10 STANDARD AIRMOTOR WITH PUMP STOP 28 29 30 45 43 NOTE Refer to page 4 for service assembly kits Model Torque to 988526 11 Ft Lbs 988528 26 Ft Lbs 4 1 4 Airmotor only ...

Страница 11: ...7 78 82 83 85 87 80 88 86 84 79 74 81 Note Single hole on Item 76 should align with single hole on Item 75 39 17 49 54 40 65 55 64 62 56 63 52 51 67 50 23 24 53 58 59 60 66 48 49 32 35 31 20 35 61 57 92 Item 67 Detail Assembly ...

Страница 12: ...Page Number 12 40 Note holes at 9 6 o clock positions 56 Molded pin on pump sleeve Position to about 7 O Clock position as shown 40 54 ...

Страница 13: ...Page Number 13 AIRMOTOR WITH PUMP STOP ...

Страница 14: ...1 Note 4 Note 4 16 O ring Buna N 2 Note 4 Note 4 17 Relay Valve 1 AC242787 AC242787 18 O ring Buna N 3 Note 3 Note 3 19 O ring Buna N 3 Note 3 Note 3 20 Air Signal Valve 2 AC241768 AC241768 21 O ring Piston Buna N 1 Note 1 22 Lower Casting 1 AC241774 AC241775 23 Screw 1 4 20 x 7 8 4 AC50526 AC50526 24 Pilot Bar 1 AC241778 AC241778 25 Tie Rod 4 AC241779 AC241767 26 Nut 4 AC51007 AC51001 27 Screw 2 ...

Страница 15: ... 49 O ring Buna N 4 Note 4 Note 4 16 O ring Buna N 2 Note 3 Note 3 50 Upper Body 1 AC243855 AC243855 17 RelayValve 1 AC242787 AC242787 51 Upper Gasket Nitrile 1 Note 5 Note 5 18 O ring Buna N 3 Note 4 Note 4 52 Gasket Plate 1 Note 7 Note 7 19 O ring Buna N 1 Note 4 Note 4 53 Lower Gasket Nitrile 1 Note 5 Note 5 20 Air Signal Valve 2 AC241768 AC241768 54 Lower Body 1 N A N A 21 O ring Piston Buna N...

Страница 16: ...80 8 32 x 1 Soc Hd Cap Screw 4 AC273393 AC273393 81 Ball 7 AC69102 AC69102 82 Index Pin 1 AC273391 AC273391 83 Spring Compression 1 AC273392 AC273392 84 Selector Knob 1 AC273380 AC273380 85 Washer Spring 2 AC243845 AC243845 86 Selector Bolt 1 AC273381 AC273381 87 Selector Cover 1 AC273382 AC273382 88 Screw 1 AC243844 AC243844 89 Gasket Filter Kit 1 AC273427 AC273427 90 Gasket Plate Check Valves 1 ...

Страница 17: ...ir motor speed reaches a speed of 20 to 30 cycles per minute D 15 to 25 Cycles per Minute Pump Stop will trip turning off the air motor when the air motor speed reaches a speed of 15 to 25 cycles per minute E 10 to 20 Cycles per Minute Pump Stop will trip turning off the air motor when the air motor speed reaches a speed of 10 to 20 cycles per minute F 5 to 15 Cycles per Minute Pump Stop will trip...

Страница 18: ...tor is operating below set Leaking Upper Gasket Item 51 Replace Upper Lower Gaskets Items 51 53 trip speed within three Upper Piston Quad Ring Item 64 is leaking Replace Quad Ring strokes Laminated labyrinth plate item 77 is installed Observe the laminated labyrinth plate and find single hole incorrectly on item 76 and align with hole on Item 75 Pump Stop trips at proper speed Stop Valve vent hole...

Страница 19: ... Pump Stop and secure by reinstalling Trip Indicator Plug 2 Using the two mounting screws washers and nuts assemble the 69360 Limit Switch in up position as shown to Switch Bracket loosely 3 Adjust Limit Switch to provide a 050 clearance between Limit Switch Plunger and Trip Indicator Pin with pin in Run position Tighten mounting screws securely to hold switch in place ...

Страница 20: ...turned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM WAS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN HENKEL PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO TH...

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