Lockformer Vulcan 2900 Скачать руководство пользователя страница 1

Страница: 1 / 65

711 OGDEN AVE. LISLE IL. 60535-1399 PHONE 630-964-8000 FAX 630-964-5685

REV 08-98

H. WEISS MACHINERY & SUPPLY

PHONE: (718) 605-0395 - www.hweiss.com

Содержание Vulcan 2900

Страница 1: ...711 OGDEN AVE LISLE IL 60535 1399 PHONE 630 964 8000 FAX 630 964 5685 REV 08 98 H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 2: ...tment nut as shown in the illustration then fully thread a leveler into each leg DO NOTANCHOR THE TABLE TO THE FLOOR A Lockformer installation technician will level the equipment and secure it to the...

Страница 3: ...USED TO SECURE THE MACHINE DURING SHIPPING REPLACE THE TWO SOCKET HEAD CAP SCREWS SECURING THE BRACKETS ON THE CARRIAGE WITH THE SHCS IN THE BAG ATTACHED TO THE TORCH HEAD ALLEN WRENCH INCLUDED REMOVE...

Страница 4: ...LOW BRACKETS BEFORE REMOVINGTABLE THESE BRACKETS ARE FOUND ON BOTH SIDES OF THE VULCAN MACHINE BRACKET REMOVAL CONT H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 039...

Страница 5: ...bracket 2 Remove the bracket by removing the four mounting screws B 3 Lower the carriage REMOVE THIS BRACKET BEFOREOPERATINGTHIS MACHINE PHOTO 1 PHOTO 2 B WHEEL BRACKET REMOVAL CONT WHEEL SIDE OF CARR...

Страница 6: ...nt and personnel INSTANT ON TORCHES The machine torch is an instant on torch These torches fire produce a plasma arc immediately after torch switch closure or remote switch closure for a machine torch...

Страница 7: ...emoval Do not touch the front of the torch when starting it After cutting allow time for the front of the torch to cool Qualified first aid personnel and facilities should be available at or near any...

Страница 8: ...ible substances nearby that might be ignited by its heat ELECTRICAL HAZARDS AND PRECAUTIONS Primary Safety Directive To perform any maintenance or do any work with the machine s electrical components...

Страница 9: ...ARNING The plasma system uses compressed gas Observe proper precautions when handling and using compressed gas equipment and cylinders Refer to the Index at the end of this section When cutting with t...

Страница 10: ...ground wire is properly connected Conform to national state and local standard when fastening the power ground wire to the power supply chassis CSA standards recommends placing the power cord ground w...

Страница 11: ...y are not working The interlocks turn off the power supply when the retaining cap is loosened Never bypass or shortcut the safety interlocks on any of the plasma system units Do not use the Plasma Uni...

Страница 12: ...n Association 470 Atlantic Avenue Boston MA 02210 617 770 3000 NFPA Standard 51 Oxygen Fuel Gas Systems for Welding and Cutting NFPA Standard 70 1978 National Electrical Code NFPA Standard 51B Cutting...

Страница 13: ...REVIEWSAND UNDERSTANDS THE MANUAL S PERTAINING TO THE MACHINE IT IS THE USER S RESPONSIBILITYTO UNDERSTANDAND FOLLOW THE MANUFACTURER SINSTRUCTIONSONMACHINEOPERATIONAND MAINTENANCE AND TO OBSERVEALL P...

Страница 14: ...RESSURIZED ESCAPING HYDRAULIC OIL EVEN AN INVISIBLE PINHOLE LEAK CAN PENETRATE BODY TISSUES CAUSING SERIOUS INJURY WHEN LOOKING FOR LEAKS USE A PIECE OF WOOD OR CARDBOARD NEVER USE THE HANDS OR ANY OT...

Страница 15: ...R IMPLIED CAPACITIES WARNING BEFORE PERFORMING ANY MAINTENANCE ON THIS MACHINE BE SURE THAT THE MAIN DISCONNECT SWITCH IS SHUT OFF AND LOCKED IN PLACE WARNING DO NOT OPERATE ANY EQUIPMENT WITHOUT GUAR...

Страница 16: ...al ControlPower OnProcedure InitialTorch HeadSet UpProcedure EmergencyStop Plasma Unit Set Up Job Download ExhaustActivation DryRun Operation of Control During Cutting Releasing a Job to Start a New J...

Страница 17: ...tics Information Specifications Input OutputInterface SystemMalfunctionIsolation Normal Fiber Optic Operation Quick Test Will Not Download Checking the Fiber Optic System Checking the Fiber Optic Cabl...

Страница 18: ...AXIS SUPPORTROD CONTROLLER PRECISION BEARING SUPPORTROD Y 2 RAIL PROTECTED CABLE TRACK Y 1 RAIL Y RAILSPREADER Y AXIS DRIVE PRECISIONLINEAR BEARINGS X AXIS GANTRY WELDMENT Y AXIS RACKGEAR X AXISHOME S...

Страница 19: ...Uncrating 3 Location of Machine 4 Checklist for Rail System 5 Drive Rack 6 Grounding Procedure Power Supply 7 Ventilation 8 Fiber Optic Cable Reference H W E I S S M A C H I N E R Y S U P P L Y H WEI...

Страница 20: ...ant so be sure to providespaceforstockpilingmaterialandmovingitbyhoist truck orothermeans Adequatelighting and ventilation must be available for safety reasons as noted in the safety material Machine...

Страница 21: ...nect the Vulcan to an AC power source for its use exclusively Do not operate any other machinery from the same power line as the Vulcan 6 Be certain that no wire is placed where it can be affected by...

Страница 22: ...xtensions connect a short ground wire between the 2 rails where they butt together Then move ground wires described in item e to the end of each extended Rail that is closest to Ground Rod NOTE Supply...

Страница 23: ...nut The end of the sensor should be set to allow 062 clearance between it and its pickup block located on the carriage CAUTION APPROPRIATE CLEARANCE MUST BE PROVIDED OR DAMAGE WILL RESULT To install t...

Страница 24: ...EMERGENCY STOP LOCKFORMER 5395 CONTROLLER STAR GROUND POINT PLASMAARC POWER SUPPLY GROUND ROD CUTTINGTABLE H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hw...

Страница 25: ...ma Unit Set Up 6 Job Download 7 Exhaust Activation 8 Dry Run 9 Operation of Control During Cutting 10 Releasing a Job to Start a New Job 11 Lost Cut Recovery 12 Vulcan Download Quick Chart 13 Manual D...

Страница 26: ...e to the coordinates 0 0 on the table SEE ILLUSTRATION 1 Machine Jog The machine jog keys are split off from the other keys and are positioned on the left side of the panel Unlike the other panel keys...

Страница 27: ...t on the work piece e To lower or raise the torch in relation to the material turn the height adjustment knob until the correct height is achieved then tighten the two set screws f Set Gap B to about...

Страница 28: ...re specified in the manual Adjust the amperage knob on the plasma unit to the setting specified in the Hypertherm manual 4 EMERGENCY STOP The Emergency Stop circuit used on the Lockformer 5395 Control...

Страница 29: ...ws prompt messages and the right shows the three soft key functions If a function required is not displayed on the screen it may be accessed by using either the up or the down arrow keys so long as th...

Страница 30: ...Vulcan parts program 2 To select an insulation job from the Vulcan program Input your choice and press the ENTER key JOB TYPE 0 SHEET 1 PART 2 INS After entering the job number the office computer wi...

Страница 31: ...ed Cut Pierces Job 9 OPERATION OF CONTROLLER DURING CUTTING CAUTION HAVE ALL PERSONNEL STAND CLEAR OF THE PATH OF THE CUTTING TORCH WHICH CAN TRAVERSE THE ENTIRE LENGTH OF THE TABLE S NOTE Pieces of t...

Страница 32: ...ed the override speed and the percentage speed change Pressing the F1 or F2 speed keys causes the feed rate to increase or decrease by 3 respectively If a large speed change is required the operator m...

Страница 33: ...eep the key pressed until the torch reaches the cut loss point on the workpiece Hold F1 to Backup Slow Back Slow Skip Resume If you wish to abort the job press the down arrow to access theABORTkey Thi...

Страница 34: ...quit 8 Press F1 Cut when ready EXECUTEABLANK 1 Turn on all power 2 Press the DRIVES ON key 3 Press the AUTO ZERO key 4 Press F1 Download Press F1 Speed to change speed Press F2 Kerf to change kerf 5 P...

Страница 35: ...press the ENTER key 6 Press F2 to set the Y axis coordinate then press the ENTER key 7 Press F3 to set the speed of the machine then press the ENTER key If necessary press the DOWN ARROW once to VIEW...

Страница 36: ...r from one another When editing type the necessary dimensions for that particular piece Once finished press F3 Create The operator will then be able to begin cutting EXAMPLE The following is an exampl...

Страница 37: ...Y Scrap Digitize Bottom Left Bottom Right Top Left Top Right None Scale Scale Both X Scale Y Scale Rotate Mirror None X Y Repeat None Straight Staggered Sel Job Restart Del Job Tool box Speed Kerf Ofs...

Страница 38: ...Mem Clear Mem Info Interface Word Addr Program Ring ESSI Program Ring GPS HPGL Program Ring HPGL 3D Program Ring Tests Version PAL Opts Screen Char Test Contrast Keyboard Jog Keys Buzzer Sys Power In...

Страница 39: ...0 0 POINT Home Position WORKPIECE STOPS AMC4 CONTROLLER ILLUSTRATION 1 WORKPIECE T M APPROX TORCH SET UP POINT H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www...

Страница 40: ...ILLUSTRATION 3 H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 41: ...afety 2 Inspection and Upkeep 3 Lubrication 4 Reinstallation and Assembly of the Vulcan Torch Head 5 Torch Height Adjustment H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 71...

Страница 42: ...ipment d Clean all components particularly electrical parts where metallic particles can cause short circuits blow out Torch Ball casters as explained later Keep all rails racks rollers pinions clean...

Страница 43: ...tion If a torch head is ever to be removed and a new one installed or if a torch head has to be reset use the following procedures Disconnect primary power leads and gas tanks before beginning actual...

Страница 44: ...crews as shown in Photos 2 and 3 and remove the lower Assembly from the Head as shown in Photo 4 PHOTO 2 PHOTO 3 PHOTO 4 Page 3 H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE...

Страница 45: ...wo line wrenches 5 16 and 7 16 disconnect the tubing fittings 5 Perform the steps above in reverse to install a new Torch head 3 Remove the torch assembly from the holder casting Now remove the torch...

Страница 46: ...Torch use the torch height adjustment knob to set the bottom of the Torch Nozzle to 1 16 minimum above the sheet and retighten the set screws The Ball Casters and Torch Nozzle are now in correct relat...

Страница 47: ...rs resting on sheet is only a starting setting see Section 2 for more information on setting Torch properly for different thicknesses of stock Whenever drastically changing thickness of stock to be cu...

Страница 48: ...51494 X Drive Motor Assembly 51495 X Drive Motor Assembly 51648 Rail Assembly 51526 Rail Assembly 20 ft Single Park 51659 Rail Assembly 20 ft Double Park 52637 Torch Lifter Assembly 58470 Floating Hea...

Страница 49: ...r Optic Operation 5 Quick Test Will Not Download 6 Checking the Fiber Optic System 7 Checking the Fiber Optic Cable 8 Bit Driver Sensitivity Adjustment 9 Bypassing the Fiber Optic System 10 Office Cab...

Страница 50: ...in Description EIA 1 Protective Ground AA 2 Transmitted Data BA to Bit Driver 3 Received Data BB to Bit Driver 4 Request to Send CA to Bit Driver 5 Clear to Send CB From Bit Driver 6 Data Set Ready CC...

Страница 51: ...receptacles The transmitted signal will be reflected off the bottom of the cup back into the optical receiver to accomplish analog loopback The DCD status LED should be ON If not check for RTS signal...

Страница 52: ...GENEVA IL 60134 PHONE 630 232 8640 WARNING This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual may cause inte...

Страница 53: ...D does not work check the following on office bit driver a DCD and RD light always on Remove optic cable Point back of bit driver toward a room light Does RD light go out Check optic cable and or adju...

Страница 54: ...IFO FITTED SERIAL HOST PORT FAILED This is normal If NOT check the following a No Lights Flash Could be a problem in testing Recheck testing procedure b Still No Lights Flash Indicates a faulty intern...

Страница 55: ...lue sensitivity potentiometer counterclockwise until the RD diode on the front panel lights up see diagram below If RD is already on go to step 2 2 Turn the same potentiometer clockwise until the RD d...

Страница 56: ...2 Cutting Errors 3 Torch Movement 4 Computer Block 5 Flash Program InstructionstoInstallNewTableSet UpSoftware ComputerSet Up ControllerConfiguration H W E I S S M A C H I N E R Y S U P P L Y H WEISS...

Страница 57: ...1 Inspect Home Switch for visible damage X Home is at the end of the bridge Y Home is on the Y 1 rail 2 Check the gap between Home Switch and the Homing Plate for both the X and Y Home Give an allowa...

Страница 58: ...heck air pressure Minimum air pressure must be 40 psi 3 Checkfor24VDCatlifterassembly If yes replace the 4 way valve If no check cable and fuses on back of controller Torch head goes up and down too f...

Страница 59: ...tin computer Place an X in the Use CTS box by pressing the spacebar 6 Press the tab key to change to Download Event Symbols and place an X in the small box by using the spacebar 7 Press the tab key to...

Страница 60: ...H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 61: ...H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 62: ...H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 63: ...FUSE ACCESS PLATE MAIN FUSE MAIN ON OFF SWITCH BATTERY HOLDER 24 V D C LIFTER MARKER A 1 1 1 R T GROUND INTERIOR OF NEE CONTROLLER GENERAL ASSEMBLY INTERNAL BIT DRIVER NEE CONTROLLER BACK PANEL LAYOUT...

Страница 64: ...SECTION 7 ADDITIONAL INFORMATION H W E I S S M A C H I N E R Y S U P P L Y H WEISS MACHINERY SUPPLY PHONE 718 605 0395 www hweiss com...

Страница 65: ...emblyDrawings and Parts List FiberOptics Information Vulcan Troubleshooting Vendor Material Operation and Procedures Lockformer Vulcan Maintenance AssemblyDrawings and Parts List FiberOptics Informati...

Результаты поиска

Содержание Vulcan 2900

Отзывы:

Похожие инструкции для Vulcan 2900

Бренды по названию

Популярные бренды

Lockformer Vulcan 2900, Руководство оператора

Результаты поиска

Содержание Vulcan 2900

Отзывы:

Похожие инструкции для Vulcan 2900

Бренды по названию

Популярные бренды