Locke FP-148-C Скачать руководство пользователя страница 13

SECTION IV 

MAINTENANCE

 

4-1 MAINTENANCE CHECK LIST 

Perform scheduled maintenance as outlined below.  
Lower implement to ground, turn off tractor and set 
parking brake before doing maintenance inspections or 
work.  All bolts should be torqued as indicated in torque 
chart unless otherwise indicated. 

 
 
 

THE MOWER CAN FALL FROM HY-
DRAULIC SYSTEM FAILURE.  TO 
AVOID SERIOUS INJURY OR DEATH, 
SECURELY SUPPORT MOWER BE-
FORE WORKING UNDERNEATH. 

 

BEFORE EACH USE 

1.  Check tractor tire air pressure.  Refer to tractor 

operator’s manual.  

Mower transport tire pressure 

should be 22 psi; deck tire pressure should be 50 
psi. 

2.  Check blades and spindles to be sure that no 

foreign objects such as wire or steel strapping bands 
are wrapped around them.

 

3.  Check blade bolts for tightness.  

Tighten bot-

tom blade bolts to 76 ft./lbs, top mulching blade 
bolts to 45 ft./lbs. 

4.  Inspect blades for wear.  Replace if necessary 

per paragraph 4-5.  Use only genuine Locke Turf re-
placement parts.  If it is necessary to sharpen the 
blades, remove the blades from the spindles before 
sharpening.  DO NOT sharpen blades while still at-
tached to mower.  

 

5.  Make certain all shields are in place and in 

good condition.  Repair or replace any missing or dam-
aged shields.

 

6.  Inspect wheel(s) for wear, damage or foreign 

objects.  Repair or replace any missing or damaged 
shields.

 

7.  Perform BEFORE EACH USE lubrication per 

paragraph 4-2.

 

8.  During operation, listen for abnormal sounds, 

which might indicate loose parts, damaged bearings, or 
other damage.  Correct any deficiency before continuing 
operation.

 

 

AFTER EACH USE 

1.  Clean all debris from machine especially un-

derside of deck, underneath belt shield and off safety 
decals.  Replace any missing or illegible decals.

 

2.  Inspect cutter for worn or damaged compo-

nents.  Repair or replace before next use.  Any replace-
ment components installed during repair shall include 
the components’ current safety decals specified by the 
manufacturer to be affixed to the component.

 

3.  Store cutter in a dry place.

 

 

40 HOURS 

Check belt for proper tension.  Refer to paragraph 4-3

WARNING

4-2 LUBRICATIONS

 

NOTE 

The multi-purpose grease referenced in this section 

is a NLGI Grade 2 type grease.  Figure 4-2 shows the 
necessary position for servicing wing drivelines. 

 

BEFORE EACH USE 

1. 

Drive line Universal Joints – Apply multi-

purpose grease with grease gun. 

2. 

Drive line Guard – Apply 2-3 shots of multi-

purpose grease with grease gun to plastic fitting. 

3. 

Wheels – Apply multi-purpose grease with 

grease gun. 

4. 

Caster Pivot – Apply multi-purpose grease with 

grease gun. 

5. 

Constant Velocity (CV) Joint – Position CV 

joint as straight as possible to be sure grease will 
penetrate to ball joint.  Lubricate the central body 
with a minimum of 30 shots of grease every 8 
hours.  Lubricate telescoping members with 10 
shots every 8 hours and every 40 hours pull the two 
sections apart, apply thin coat of multi-purpose 
grease to outside of inner (male) section and reas-
semble.

 

 

20 HOURS 

6. 

Deck Drivelines – Disconnect PTO driveline, 

pull the two sections apart, apply thin coat of multi-
purpose grease to outside of inner (male) section.  Re-
assemble sections and install.  Pull each section to be 
sure driveline and shields are securely connected.  
Make certain PTO shielding is in good condition. 

 

40 HOURS 

7. 

Gear boxes (5) – Add EW80W-90 gear oil, if 

necessary, to bring oil level to check plug or dip stick 
mark.   

 

END OF SEASON 

8.  Transport Wheel Bearings – Pack transport 

wheel bearings with grease at end of each mowing sea-
son. 

 

12 

Содержание FP-148-C

Страница 1: ...Finish Pro Series FP 148 C FP 160 C and FP 172 C Operator s Manual Locke Turf Inc 307 Highway 52E Opp Alabama 36467 334 493 1300 ...

Страница 2: ...ch are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth ods required to service Locke Turf equipment and are ready and able to help you Should you require additional information or assistance please contact us YOUR AUTHORIZED LOCKE TURF DEALER BECAUSE LOCKE TURF MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT WE RE...

Страница 3: ...o read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedures Failure of the operator to read the Operator s Manual is a misuse of this equipment It is the Retail Customer and or Operator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or exce...

Страница 4: ...or cosmetic style changes are instituted although im provements are continually incorporated into all models The most recent evidence this is in the introduction of the new Commercial Series Design and manufacturing innovations make this the mower for the next century Whatever model of Locke power mower you have purchased you have our assurance that with proper care you are the owner of a machine ...

Страница 5: ...in Torque Chart 6 All decals in place and readable See decal page 7 Overall condition good i e paint welds 8 Operators manual has been delivered to owner and he has been instructed on the safe and proper use of the mower Dealer s Signature______________________________________________________ Purchaser s Signature___________________________________________________ THIS CHECKLIST IS TO REMAIN IN OW...

Страница 6: ...AND CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury It may a...

Страница 7: ...ry passengers 6 Keep the area of operation clear of all persons particularly small children and pets The operator should cease mowing whenever anyone comes within the operating area 7 Clear the work area of objects which might be picked up and thrown 8 Use a piece of cardboard or wood rather than hands to search for hydraulic leaks Escaping hydraulic oil under pressure can penetrate skin If fluid ...

Страница 8: ...t limited to instructions to Keep all guards in place when the machine is in operations Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to...

Страница 9: ...ight 1 2 to 4 1 4 Blade Tip Speed FPM 15 000 FPM Required Tractor PTO HP 15HP min Belts Cat IV 80 CV main Driveline Size 540 RPM 1 3 8 6 Spline 1 2 DESCRIPTION The MP 172 figure 1 1 is designed for turf maintenance applications where a high quality of cut on turf grasses is required Three sets of rotating blades per deck con tinue to cut the grass clippings several times before allowing the tiny p...

Страница 10: ...erated in a level position Leveling can be accomplished by adjusting the tractor draw bar height also by leveling the mower frame by use of the ad justable jack stand If after properly leveling the mower frame the draw bar height is less than 8 a standard pull pin may be too long To prevent turf dam age in uneven terrain the standard pin should be replaced with a 1 x 5 Grade 5 bolt with locknut se...

Страница 11: ...or a 30 minute run in cycle During the run in phase the tractor should be operated at only half throt tle The run in cycle is complete ALL belts should be inspected for proper tension and if adjustments are necessary refer to Maintenance Section 3 2 CUTTING HEIGHT ADJUSTMENT The mower should be operated at the highest po sition that will give desired cutting results This will help prevent blades f...

Страница 12: ... A sharp blade cuts cleaner Wet grass will decrease distribution effectiveness and increase horsepower require ments Mow at higher cutting heights Remove no more than 2 2 1 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time Mow twice at different height settings high then low if grass is extra tall Remember that horsepower...

Страница 13: ... belt shield and off safety decals Replace any missing or illegible decals 2 Inspect cutter for worn or damaged compo nents Repair or replace before next use Any replace ment components installed during repair shall include the components current safety decals specified by the manufacturer to be affixed to the component 3 Store cutter in a dry place 40 HOURS Check belt for proper tension Refer to ...

Страница 14: ...f the upper belt Figure 4 3 3 Connect the upper adjustment rod and the upper idler assembly 4 Tighten the compression springs on the upper and lower drives to 2 7 8 long Tighten the jam nuts on the adjustment rods 5 Replace all shields before operating ma chine 13 Driving Sheave At Gearbox Lower Adjustment Rod Spring 2 7 8 4 5 BLADE REPLACEMENT WEAR HEAVY WORK GLOVES TO PRO TECT HANDS FROM SHARP E...

Страница 15: ...rchase date and exact cause or description of the problem Table 4 1 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY Uneven Cut Cutter not level side to side or front to rear Belt slipping Worn or bent blade s See SECTION III Adjust belt per paragraph 4 3 Replace blade s Streaking or Windrowing Possible build up of material under cutter Cutter not level Worn blades Belt slipping Clean Cutter See SECT...

Страница 16: ...ARGE SHIELD OR DEFLECTOR IN PLACE AND GOOD REPAIR 83056 TO AVOID SERIOUS INJURY OR DEATH 94878 83343 82619 50012615 82618 50012616 82617 60873 83056 CAUTION ALL AIR MUST BE PURGED FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS MACHINE REFER TO OPERATOR S MANUAL FOR FURTHER DETAILS 94878 94878 ALL AIR MUST BE PURGED FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS MACH...

Страница 17: ...H PRESSURE OIL LEAKS CAN PENETRATE SKIN CAUSING SERIOUS INJURY AND GANGRENE CONSULT A PHYSICIAN IMMEDIATELY LOWER THE IMPLEMENT AND RELEASE HYDRAULIC PRESSURE BEFORE LOOSENING FITTINGS REFER TO OWNERS MANUAL FOR DETAILS TO AVOID SERIOUS INJURY AND DEATH DO NOT OPERATE WITH WINGS RAISED LOCK WINGS UP FOR TRANSPORT STAND CLEAR IF LOWERING OR RAISING WINGS DECREASE SPEED WHEN TURNING BE CAREFUL ON SL...

Страница 18: ...54 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 746 1011 1672 2266 2712 1992 2 1 4 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Bolt Diameter B t Wrench Size A SAE Grade ...

Страница 19: ...pper sheave out Figure 3 4 Remove the 5 8 locknut from the inner shaft and press the sheave off 5 Remove the woodruff key and top bearing USE SAFETY EYE PROTECTION WHEN USING HAMMER AND PUNCH TO PREVENT FLYING PARTICLES FROM INJURING EYES 6 Using a blunt punch unstake sheave from upper end of outer shaft and unstake blade carrier from lower end of outer shaft Use care so as not to damage the threa...

Страница 20: ...HESE THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCKWISE Remove sheave Figure 6 10 Remove spindle from vise and place the housing in a press with the blade carrier turned down Press the outer shaft lower bearing and blade carrier out 11 Place the outer shaft in a vise and remove the blade carrier THESE THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCKWISE Figure 7 You may have to heat shaft to loosen if s...

Страница 21: ...t Figure 10 5 Thread the blade carrier and the sheave on the outer shaft Figure 11 6 Attach the blade carrier wrench to the blade carrier Figure 5 Put the spin dle in the upright position and place the blade carrier wrench in a vise and secure it 7 Use the sheave wrench Figure 6 Turn counterclockwise and tighten sheave to 200 ft lbs 8 Remove spindle from vise Place the sheave wrench in the vise an...

Страница 22: ...ed out in the outer shaft The top and bottom bearings will be recessed in the outer shaft Figure 15 13 Install the Woodruff key sheave flatwasher and nut onto the inner shaft TORQUE NUT TO 76 FT LBS NOTE Before installing upper blade assembly install the three 1 2 x 1 1 2 carriage bolts into the spin dle housing Figure 16 14 Place the shaft bushing on the spindle shaft Using the 4 3 8 x capscrews ...

Страница 23: ...NOTES ...

Страница 24: ...Locke Turf Inc 307 Highway 52E Opp Alabama 36467 334 493 1300 ...

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