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10

Minimum  clearances  between  the  water  heater  and  combustible 

construction are 0 inch at the sides and rear, 5.5” (14.0 cm) from the 

front and 12” (30.5 cm) from the top (standard clearance). If clearances 

stated  on  the  heater  differ  from  standard  clearances,  install  water 

heater according to clearances stated on the heater.
Adequate clearance 24” (61.0 cm) for servicing this appliance should 

be considered before installation, such as changing the anodes, etc.
A minimum clearance of 5.5” (14.0 cm) must be allowed for access to 

replaceable parts such as the thermostats, drain valve and relief valve.
When  installing  the  heater,  consideration  must  be  given  to  proper 

location. Location selected should be as close to the wall as practicable 

and as centralized with the water piping system as possible.

 

fIGure 3. 

fIGure 4.

A gas water heater cannot operate properly without the correct amount 

of air for combustion. Do not install in a confined area such as a closet, 

unless  you  provide  air  as  shown  in  the  “Locating The  New  Water 

Heater” section. Never obstruct the flow of ventilation air. If you have 

any doubts or questions at all, call your gas supplier.  Failure to provide 

the proper amount of combustion air can result in a fire or explosion 

and cause death, serious bodily injury, or property damage.

fIGure 5.

If this water heater will be used in beauty shops, barber shops, cleaning 

establishments, or self-service laundries with dry cleaning equipment, it 

is imperative that the water heater or water heaters be installed so that 

combustion and ventilation air be taken from outside these areas.

  

Propellants  of  aerosol  sprays  and  volatile  compounds  (cleaners, 

chlorine based chemicals, refrigerants, etc.), in addition to being highly 

flammable in many cases, will also react to form corrosive hydrochloric 

acid when exposed to the combustion products of the water heater.  

The results can be hazardous, and can also cause product failure.

InsulatIon BlanKets

Insulation blankets are available to the general public for external use 

on gas water heaters but are not necessary with these products. The 

purpose of an insulation blanket is to reduce the standby heat loss 

encountered with storage tank heaters. Your water heater meets or 

exceeds the Energy Policy Act standards with respect to insulation and 

standby loss requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to this heater, you 

should  follow  these  instructions  (for  identification  of  components 

mentioned below, see Figure 1). Failure to follow these instructions 

can restrict the air flow required for proper combustion, potentially 

resulting in fire, asphyxiation, serious personal injury, or death.

 Do not

 apply insulation to the top of the water heater, as this will 

 

interfere with safe operation of the blower assembly.

  Do not

 cover the outer door, thermostat or temperature & pressure 

 

relief valve.

 Do not

 allow insulation to come within 2” (5.1 cm) of the floor to 

 

prevent blockage of combustion air flow to the burner.

 Do not

 cover the instruction manual.  Keep it on the side of the 

 

water heater or nearby for future reference.

 Do

 obtain new warning and instruction labels from the manufacturer 

 

for placement on the blanket directly over the existing labels.

 Do

  inspect  the  insulation  blanket  frequently  to  make  certain  it 

 

does not sag, thereby obstructing combustion air flow.

coMBustIon aIr and ventIlatIon for 

applIances located In unconfIned spaces

unconfIned space

  is  space  whose  volume  is  not  less  than 

 

50 cubic feet per 1,000 Btu per hour (4.8 cubic meters per kW) of the 

aggregate input rating of all appliances installed in that space.  Rooms 

communicating directly with the space in which the appliances are 

installed, through openings not furnished with doors, are considered 

a part of the unconfined space.
In  unconfined  spaces  in  buildings,  infiltration  may  be  adequate  to 

provide  air  for  combustion,  ventilation  and  dilution  of  flue  gases.  

However,  in  buildings  of  tight  construction  (for  example,  weather 

stripping, heavily insulated, caulked, vapor barrier, etc.), additional air 

may need to be provided using the methods described in “Combustion 

Air and Ventilation for Appliances Located in Confined Spaces.”

coMBustIon aIr and ventIlatIon for 

applIances located In confIned spaces

confIned space

 is a space whose volume is less than 50 cubic 

feet per 1,000 Btu per hour (4.8 cm per kW)  of the aggregate input 

rating of all appliances installed in that space.
When drawing combustion air from inside a conventionally constructed 

building to a confined space, such a space should be provided with 

two permanent openings. ONE WITHIN 12 INCHES (30 cm) OF THE 

ENCLOSURE TOP AND ONE WITHIN 12 INCHES (30 cm) OF THE 

ENCLOSURE BOTTOM. Each opening should have a free area of 

one square inch per 1000 Btu/hr (22 cm

2

/kW) of the total input of all 

appliances in the enclosure, but not less than 100 square inches (645 

cm

2

). If the confined space is within a building of tight construction, 

air for combustion and ventilation must be obtained from outdoors. 

When directly communicating with the outdoors or communicating 

through vertical ducts, two permanent openings, 

located in the above 

Содержание LVL07580

Страница 1: ...re reference whenever maintenance adjustment or service is required ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAS MODELS PO...

Страница 2: ...n the Act IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design featu...

Страница 3: ...3 GENERAL SAFETY ...

Страница 4: ...4 GENERAL SAFETY ...

Страница 5: ... and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires see Figures 1 and 2 Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual 6 For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instruct...

Страница 6: ...ntally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and si...

Страница 7: ...ring parts please call 615 889 8900 and provide complete model and serial numbers see rating plate quantity and name of part desired see Figure 1 Standard hardware items may be purchased locally O INLET DIP TUBE P TEMPERATURE AND PRESSURE RELIEF VALVE Q RATING PLATE R INSULATION S VENT TERMINAL T DRAIN VALVE U IGNITER AND MAIN BURNER V FLUE W METAL DRAIN PAN X GAS CONTROL THERMOSTAT Y CONTROL HARN...

Страница 8: ...jured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your...

Страница 9: ...s where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan...

Страница 10: ...components mentioned below see Figure 1 Failure to follow these instructions can restrict the air flow required for proper combustion potentially resulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the blower assembly Do not cover the outer door thermostat or temperature pressure relief...

Страница 11: ...rtical ducts each opening should have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 8 3 When communicating with the outdoors through horizontal ducts each opening should have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Fig...

Страница 12: ...e typical compounds which are potentially corrosive Do not store products of this sort near the heater Also air which is brought in contactwiththeheatershouldnotcontainanyofthesechemicals Ifnecessary uncontaminated air should be obtained from remote or outside sources The limited warranty is voided when failure of water heater is due to a corrosive atmosphere see limited warranty for complete term...

Страница 13: ...n adequate floor drain or external to the building In cold climates it is recommended that it be terminated at an adequate drain inside the building Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce...

Страница 14: ...water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the rate of 4 percent for each 1 000 feet 305 meters above sea level which requires replacement of the burner orifice in accordance with National Fuel Gas Code ANSI Z223 1 NFPA 54 Contact your local gas ...

Страница 15: ...ater must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 2 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 T...

Страница 16: ...able of venting the flue gases the equivalent of thirty 30 feet of 3 inch pipe or one hundred 100 feet of 4 inch pipe as listed in Table 1 TABLE 1 Number of 3 Maximum 4 Maximum 90 Elbows Pipe Feet Pipe Feet ONE 1 25 92 TWO 2 20 84 THREE 3 15 76 FOUR 4 10 68 FIVE 5 60 Minimum of one 1 elbow and 2 feet of straight pipe must be installed for 3 and 4 pipe NOTE The equivalent feet of pipe listed above ...

Страница 17: ...ting instructions in this manual before completing the installation and putting the water heater into service NOTE A For water heaters in locations with high ambient temperatures above 100 F it is recommended that CPVC or ABS pipe and fittings be used B A 22 5 degree elbow 2 vent pipe or a 45 degree elbow 3 and 4 vent pipe with an installed screen VENT TERMINAL must be used in all cases CONDENSATE...

Страница 18: ...section titled INSTALLATION OF VERTICAL VENT SYSTEM VENT TERMINAL INSTALLATION SIDEWALL 1 Install the vent terminal by using the cover plate as a template to mark the hole for the vent pipe to pass through the wall BEWARE OF CONCEALED WIRING AND PIPING INSIDE THE WALL 2 If the Vent Terminal is being installed on the outside of a finished wall it may be easier to mark both the inside and outside wa...

Страница 19: ...CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING FIGURE 17 POWER VENT WIRING SCHEMATIC ...

Страница 20: ...N OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed in Table 1 Provide support for all pipe protruding through the roof All piping should be properly secured The vent system piping should be supported every 5 feet 1 5 m of vertical run and every 3 feet 91 cm of hori...

Страница 21: ... respect to chemical resistance pressure rating temperature characteristics etc Insertion Tool Helpful for larger diameter pipe and fittings 6 inches 15 2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PVC or CPVC surfaces A chemical cleaner ...

Страница 22: ... make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and prepares the PVC or CPVC for the solvent cementing step Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer E Application of solvent cement Applyt...

Страница 23: ...OTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES 1 STOP Read the safety information above on this l...

Страница 24: ...w manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual see Figure 20 Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower The water heater should be located in an area where the ge...

Страница 25: ...concentration of sulfate in the supply water b Little or no dissolved oxygen in the water c A sulfate reducing bacteria which has accumulated within the water heater this harmless bacteria is nontoxic to humans d An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smellywatermaybeeliminatedorreducedinsomewaterheatermodels by replacing the anode s...

Страница 26: ...E Contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences This can be done by removing the Outer Door and viewing the main burner operation through the ...

Страница 27: ...ff the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from tank Refer to Draining and Flushing for proper procedures Close drain valve 4 Remove old anode rod 5 Use Teflon tape or approved pipe sealant on threads and install new anode rod 6 Turn on water supply and open nearby hot water faucet to purge air from water system Ch...

Страница 28: ...oose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in th...

Страница 29: ... need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly The model number of your Gas Water Heate...

Страница 30: ...r 3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure there are no obstructions in the vent or intake air pipe 5 The gas control valve thermostat has detected an open igniter circuit 1 Check wiring to the hot surface igniter assembly replace igniter ass...

Страница 31: ...valve s immersion probe is either open or shorted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve thermostat if the error code persists 14 Self diagnostic check has detected a problem with black resistor wire on the ignitor assembly plug resistor wire is open or shorted 1 Turn off power to the water heater Ensure black resistor wire i...

Страница 32: ...32 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES ...

Страница 33: ...33 NOTES ...

Страница 34: ...34 NOTES ...

Страница 35: ...35 NOTES ...

Страница 36: ...36 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com ...

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