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TROUBLESHOOTING

If a problem occurs, check the following.
If the problem persists after checking the items in the table below, contact your nearest “LOBSTER”
dealer or direct to us.

In making any enquires about this product or requests for repair work, first check the
troubleshooting items below, and then make a note of the model number, the usage conditions and
the trouble symptoms in as much detail as possible. If you can provide this kind of information, it
will contribute to reducing the amount of time required for delivery or repairs to be completed.

The rivet does not go
in, or the shaft does
not come out after
riveting.

Number of switch
operations increases
before riveting is
complete.

Incorrect combination of replacement parts
being used.

Nosepiece or frame head is loose.

Jaw case is incorrectly assembled.

Contact surfaces between the jaws and the
jaw case head (AR-011S: Jaw case) are not
smooth.

The inside of the cylinder is dirty so that the
air piston cannot return to its proper position.

Oil filling was not performed correctly, so that
there is excess hydraulic oil inside the tool.

The rivet length is not correct for the
workpiece thickness.

Compressor air pressure is incorrect.

Jaw case is incorrectly assembled.

Jaws are worn.

Insufficient hydraulic oil, causing a shorter
stroke.

1

2

3

4

5

6

1

2

3

4

5

Replace with the correct part which matches
the rivet size. (Refer to page 4.)

Use a spanner A to tighten securely.

Check the jaw case setting position. (Refer to
page 6.)

Clean the jaws and inside the jaw case head,
and apply “LOBSTER” brand jaw lube (or
spray-type lubricating oil or the accessory
hydraulic oil) to the backs of the jaws. (Refer
to page 6.)

Clean inside the cylinder, and apply grease
inside the cylinder and to the O-ring. (Refer to
page 7.)

Refill the hydraulic oil after remove the frame
head. (Refer to page 7.)

Use rivets which match the workpiece
thickness.

Check the air pressure. (Refer to page 4.)

Check the jaw case setting position. (Refer to
page 6.)

Replace the jaws. (Refer to page 6.)

Add hydraulic oil. (Refer to page 7.)

Symptom

Cause

Countermeasure

HYDRAULIC OIL REQUIREMENTS

Use only clean hydraulic oil, as the viscosity of the oil used will
affect tool performance.

“LOBSTER” brand Hydraulic Oil is supplied in a plastic filler
bottle with the tool, and can also be obtained from your “Lobster”
dealer or agent in your town. If this is not possible, a good quality
mineral oil with the following properties should also be used.

Viscosity ISO

: VG46

Viscosity Index

: 113

Viscosity at 40°C

: 46 c.s.t.

Viscosity at 100°C : 7.06 c.s.t.
Flash Point

: 228

RECOMMENDED OILS are:

Shell Tellus No. 46
Esso Teresso No. 46
Mobil D.T.E. 25 Oil (Medium)

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Содержание AR-011H

Страница 1: ...iginal Instruction Manual is written in English language CONTENTS IMPORTANT SAFETY INSTRUCTIONS 1 2 NOMENCLATURE 3 TECHNICAL DATA 3 PREPARATION BEFORE USE 4 OPERATING THE AIR RIVETER 5 MAINTENANCE 6 7 STORAGE 7 TROUBLESHOOTING 8 AR 011S PARTS TABLE ĠĠ9 10 AR 011M PARTS TABLE ĠĠ11 12 AR 011H PARTS TABLE ĠĠ13 14 英語 ENGLISH Professional model of air riveter to install blind rivets PRINTED IN JAPAN In...

Страница 2: ...ed air may cause the air hose to whip around and injury may result 6 Check that all the tool parts are free from damage before use Any damaged parts should be repaired before the tool is used If the tool is used while any parts are still damaged injury may result If the hose is damaged by objects being dropped onto it for instance the damaged part may rupture and accident or injury may result 7 If...

Страница 3: ...p clean and dry at all times and never let it become greasy otherwise injury may occur during use 9 Use the tool carefully and concentrate on correct operation at all times Use the tool with proper care paying full attention to methods of handling and operation and surrounding conditions Accidents and injury may result if this practice is not followed Use common sense at all times otherwise accide...

Страница 4: ...stroke mm inch Traction power at 0 59 MPa kN kgf Applicable rivets φmm rivet diameters φinch 2 4 3 2 4 0 4 8 3 32 1 8 5 32 3 16 2 4 3 2 3 32 1 8 2 4 3 2 4 0 4 8 6 4 3 32 1 8 5 32 3 16 1 4 AR 011S 1 2 2 65 217 259 60 0 6 0 021 14 35 64 3 8 387 AR 011M 1 5 3 31 225 271 80 1 5 0 053 14 35 64 9 1 928 AR 011H 2 1 4 64 257 312 90 2 9 0 102 16 41 64 14 0 1 428 0 49 0 59 MPa 5 6 kgf cm2 71 85 psi JAW CASE...

Страница 5: ...3 2 2 3 mm 4 8 3 3 mm 6 4 4 3 mm Nose piece Nose piece Jaws Jaw case head Jaw pusher Nose piece Hole dia M H H H M M Shaded areas indicate parts which are installed in the tool as standard accessories SAFTY CAP FRAME CAP SAFTY CAP NUT Different sized rivets can be used just by replacing the nosepiece At the time of purchase the tools are fitted with a 3 2 mm 1 8 nosepiece If you wish to use other ...

Страница 6: ...ur fingers on these ends Place the nosepiece of the air riveter over the shaft mandrel of the rivet Gently press the nosepiece of the air riveter against the workpiece After checking that there is no gap between the nosepiece and the workpiece pull the switch The rivet will be installed into the workpiece Release the trigger and then tilt the air riveter to remove the cut mandrel from the nosepiec...

Страница 7: ...MBLY CLEANING RE ASSEMBLY 4 Use a brush or similar to clean all parts 7 Use a spanner A to install the Frame head securely 5 6 Reassembly by following the disassembly procedure in reverse Install the jaw case head AR 011S jaw case so that its distance matches those shown in the illustration at below using a spanner B A Apply LOBSTER brand jaw lube sold separately to the backs of the jaws NOTE When...

Страница 8: ...e inside of the cylinder and to the O ring and shaft of the piston and then reassemble by following the disassembly procedure in reverse After assemble the air cylinder cap check the jaw case setting position Refer to page 6 Install frame head securely using a spanner A tCAUTION 8 P 2 NOTE Be careful not to allow any debris or other foreign materials get into the hydraulic oil or the cylinder duri...

Страница 9: ...ed Jaws are worn Insufficient hydraulic oil causing a shorter stroke 1 2 3 4 5 6 1 2 3 4 5 Replace with the correct part which matches the rivet size Refer to page 4 Use a spanner A to tighten securely Check the jaw case setting position Refer to page 6 Clean the jaws and inside the jaw case head and apply LOBSTER brand jaw lube or spray type lubricating oil or the accessory hydraulic oil to the b...

Страница 10: ...9 英語 ENGLISH AR 011S PARTS TABLE P Q K F Η ل 3 04 8 6 K ɚĘȸ7 ...

Страница 11: ...10150 28 Valve 10125 29 Valve Spring 10126 30 O Ring S 14 10152 31 Nipple 10127 32 Trigger Long 16363 33 Trigger Connector Rod 10120 34 Trigger Lever 10175 35 Spring Pin 3 7 2 23595 36 Spring Pin 3 22 10144 37 Spring Pin 3 18 10145 38 Air Piston Unit w bumper 14342 39 Bumper 10172 40 O Ring P 44 10182 41 O Ring G 50 10421 42 Air Cylinder Cap 10018 43 Spanner A 10183 44 Spanner B 10142 46 Air Hose ...

Страница 12: ...11 英語 ENGLISH AR 011M PARTS TABLE P Q K F Η ل 3 04 8 6 K ɚĘȸ ...

Страница 13: ...Air Cylinder 10102 28 Bumper 29736 29 Spring Pin 3 22 10144 30 Spring Pin 3 18 10145 32 Frame Lock Nut 10112 33 O Ring P 7 10149 34 Valve Pusher 10123 35 Valve Pusher Spring 10124 36 Color for Valve Pusher 10154 37 O Ring P 6 10150 38 Valve 10125 39 Valve Spring 10126 40 O Ring S 14 10152 41 Nipple 10127 42 O Ring P 60 10134 43 Air Piston Unit 14168 44 O Ring G 70 10080 45 Air Cylinder Cap 10011 4...

Страница 14: ...13 英語 ENGLISH AR 011H PARTS TABLE P Q K F Η ل 3 04 8 6 K ɚĘȸ 1 ...

Страница 15: ...Trigger Lever 10119 26 Spring Pin 3 7 2 23595 27 Air Cylinder 10188 28 Bumper 29736 29 Spring Pin 3 22 10144 30 Spring Pin 3 18 10145 31 Slotted Pin 4 31 14154 32 Frame Lock Nut 10112 33 O Ring P 9 10219 34 Valve Pusher 10205 35 Valve Pusher Spring 10206 36 Color for Valve Pusher 10222 37 O Ring S 6 10220 38 Valve 10125 39 Valve Spring 10126 40 Nipple 10127 41 O Ring P 70 10212 42 Air Piston Unit ...

Страница 16: ...N PARTS FOUND TO BE DEFECTIVE IS LIMITED TO RE WORK OR THE REPLACEMENT OF SUCH GOODS AND IN NO CASE TO EXCEED THE INVOICE VALUE OF THE SAID GOODS UNDER NO CIRCUMSTANCES WILL LOBSTER BE LIABLE FOR DAMAGES OR COSTS INCURRED BY THE BUYER OR SUBSEQUENT USER IN RE PAIRING OR REPLACING DEFECTIVE GOODS ROUTINE MAINTENANCE AND REPAIR OF LOBSTER RIVET TOOLS CAN BE PERFORMED BY AN AVERAGE MECHANIC HOWEVER I...

Страница 17: ...英語 ENGLISH MEMO P Q K F Η ل 3 04 8 6 K ɚĘȸ 4 ...

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