Rev: 08.15.2017
Page 5
Import Bike Rack OEM Installation Manual
Fig. 7
Fig. 8
7. Lift the bike rack support arm, with weld-on brackets attached, and center the assembly on the frame
rails.
8. While supporting the bike rack support arm, outline the weld-on bracket placement onto the frame rail
with a marker.
NOTe: A minimum of 4" is needed for the bike rack to be stored in the closed and upright position (Fig. 5).
9. Disassemble the weld-on brackets from the support arm.
10. Align the weld-on brackets into the previously marked outline on the frame rail, and seam weld the
weld-on brackets onto the frame rail.
11. Let the welds air cool, then clean and paint the brackets with black spray paint.
12. Install one 3/8” flat washer on each of the 8 supplied 3/8”-16 x 1 1/2” zinc bolts (4 per support arm) and
then insert the bolt through the precut slot in both the support arm brackets and the brackets welded
on the chassis.
NOTe: Bolt should be inserted from the top chassis bracket down through the support arm.
13. Install an additional washer over the exposed thread of the bolt, and then thread and secure a 3/8”
nyloc nut.
14. At this point, the bike rack support arms should be attached securely to the chassis.
15. Repeat step 1 through step 14 on the other bike rack support arm.
16. The bike rack is now ready to attach to the bike rack brackets.
17. Lift the bike rack and insert it into the bike rack brackets (Fig. 7).
18. Insert the provided 1/2”-13 x 3 1/2” bolts (Fig. 8A) through the bike rack bracket, the Light Bolt-on Bike
Rack, and through the other side of the bike rack bracket.
19. Thread and secure the 1/2”-13 lock nut onto the bolts (Fig. 8B).
20. Lastly, insert the 1/2” clevis pin (Fig. 8C) through the remaining horizontal hole on both the bike rack
bracket and the bike rack, securing with a hairpin cotter pin (Fig. 8D).
C
A
B
D
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