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M565Li T3 OWNER’S/OPERATOR’S MANUAL 19.0

18. TOOL

19-1

POOR STARTING

FAULTY BRAKE

PERFORMANCE

POOR BRAKING EFFECT

V-belt



Worn front hub bearing



Slipping/oily V-belt



Worn brake pad

Primary sliding sheave



Worn brake disc



Improper operation



Air in brake fluid



Damage



Leaking brake fluid

compressing spring



Worm/loose



Faulty master cylinder kit

Secondary sliding sheave



Faulty caliper seal kit



Improper operation



Loose union bolt



Worn guide pin grove



Broken brake hose



Worn guide pin



Oily or greasy brake pad

Clutch shoe



Oily or greasy brake disc



Worn/ bent

Содержание M565L T3b

Страница 1: ...D AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE WARNING Read this Manual and any Supplements Carefully Before Operating the Vehicle Operation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING ...

Страница 2: ... 5 1 6 VIN ENGINE SERIAL NUMBER AND KEY 6 1 7 CONTROL AND FUNCTIONS 7 1 8 STARTING THE ENGINE 8 1 9 BREAK IN 9 1 10 RIDING GEAR 10 1 11 CARRYING LOADS 11 1 12 RIDING 12 1 13 CVT SYSTEM 13 1 14 BATTERY 14 1 15 EXHAUST SYSTEM 15 1 16 MAINTENANCE 16 1 17 TROUBLESHOOTING 17 1 18 TOOLS 18 1 19 SPECIFICATIONS 19 1 20 WIRING DIAGRAM 20 1 ...

Страница 3: ...afety Notice Never make any modifications to the engine drive system mechanical or electrical systems of your ATV Never install aftermarket parts or accessories intended to increase the speed or power of your ATV Failure to follow these warnings increases the possibility of accidents leading to DEATH or SERIOUS INJURY Failure to follow these requirements will void the Warranty on your ATV NOTE The...

Страница 4: ...you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating theATV Nev...

Страница 5: ...uch as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful of skidding of sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Avoid operating the ATV through deep or fast flowing water Avoid water which exceeds the recommended m...

Страница 6: ...N KNOW YOUR VEHICLE BEFORE YOU START RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your personal safety the safety of others and the protection of our environment NOTE Illustrations used in this manual are for general representation only Your model may differ ...

Страница 7: ...al injury or loss of life Read all WARNINGS in this manual carefully Follow these instructions to remain safe The following precautionary signal words are used throughout this manual to convey the following messages Indicates a potential hazard which could result in severe injury or death Indicates a potential hazard which may result in minor personal injury or damage to the ATV Indicates a situat...

Страница 8: ...e while the engine is hot NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for areplacement Attention There is a risk of fire from driving the vehicle on the ground where grass grows or parking the vehicle on such surface while the engine is hot ...

Страница 9: ...M565L T3B OWNER S OPERATOR S MANUAL 19 0 3 SAFETY WARNINGS 1 3 2 2 3 4 ...

Страница 10: ...3 3 M565L T3b OWNER S OPERATOR S MANUAL 19 0 3 SAFETY WARNINGS 5 6 7 ...

Страница 11: ...3 4 M565L T3b OWNER S OPERATOR S MANUAL 19 0 3 SAFETY WARNINGS 8 9 10 11 ...

Страница 12: ...M565L T3b OWNER S OPERATOR S MANUAL 19 0 3 SAFETY WARNINGS 12 3 5 13 14 ...

Страница 13: ...3 6 M565Li T3 OWNER S OPERATOR S MANUAL 19 0 3 SFETY WARNINGS 15 16 ...

Страница 14: ...M565L T3b OWNER S OPERATOR S MANUAL 19 0 3 SAFETY WARNINGS 17 3 7 18 19 ...

Страница 15: ...nt and fluid level includes auxiliary brake 4 Throttle check for free operation and closing 5 Headlight Taillight Brake light check operation of all indicator lights and switches 6 Engine stop switch check for proper function 7 Wheels check for tightness of wheel nuts and axle nuts check that axle nuts are secured by cotter pins 8 Air cleaner element check for dirt clean or replace 9 Steering chec...

Страница 16: ...eginning and inexperienced operators should complete the certified training course They should then regularly techniques described in the Owner s Manual For more information about the training course contact an authorized ATV dealer POTENTIAL HAZARD Operating this ATV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet incr...

Страница 17: ...nce and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and operating con...

Страница 18: ...5 OPERATION WARNINGS 5 3 POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps WARNING ...

Страница 19: ...maintenance procedures and schedules described in the Owner s Manual POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the rear ...

Страница 20: ...liar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react This could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING ...

Страница 21: ...rrain Always be especially cautious on these kinds of terrain POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner s Manual Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose...

Страница 22: ...ice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate theATV on hills too steep for the ATV or for your abilities Practice on smaller hills before...

Страница 23: ...gle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner s Manual on level gr...

Страница 24: ...ard speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill never apply engine power Never apply the rear brake while rolling backwards Apply the single lever brake gradually When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to either side if pointed straight uphill Turn th...

Страница 25: ... when riding over large obstacles such as large rocks or fallen trees If you cannot avoid obstacles always follow proper procedures as described in the Owner s Manual POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD On slippery surfaces such as ice go slowly and...

Страница 26: ...go slowly balance your weight carefully avoiding sudden movement maintain a slow and steady forward motion do not make sudden turns or stops and do not make sudden throttle changes Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads POTENTIAL HAZARD Improperly operating in reverse WHA...

Страница 27: ...Always maintain proper tire pressure a described in the Owner s Manual POTENTIAL HAZARD Operating this ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories A...

Страница 28: ...peed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in the Owner s Manual for carrying cargo or pulling a trailer POTENTIAL HAZARD Riding on frozen lakes and rivers WHAT CAN HAPPEN Severe injury or death can result if the ATV and or the operator break through the ice HOW TO AVOID THE HAZARD Never ride you ATV on a frozen body of water bef...

Страница 29: ...rottle and steering for possible damage Safe operation of this rider active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death Keep combustible materials away from exhaust system Fire may result WARNING WARNING CAUTION ...

Страница 30: ...n should be carried out according to the operating manual Before finishing installing the dragging implement or trailer it is forbidden to operate the tractor which is installed implement or connected trailer 3 When connecting the dragging implement or trailer to ATV it may cause personal injury if the person has lack of necessary experience When necessary the professional should be invited 4 The ...

Страница 31: ...key and store in a safe place Your key can be duplicated only by obtaining a blank key and cut it by mating it with your existing key Record Key Number The vehicle frame and engine serial numbers are important for model identification when registering your vehicle obtaining insurance or whenever replacement parts are required In the event your vehicle were stolen these numbers are essential to the...

Страница 32: ...e the key ON In this position the ATV electrical system is connected the engine can be started and the key cannot be removed HEAD LIGHT In this position the head light will be on Never turn the key to OFF position when the ATV is in motion Otherwise the electrical system is shut off which is likely to result in losing control or having an accident Always make sure that the ATV is stopped before tu...

Страница 33: ...tor light 2 High beam indicator light 9 High speed indicator light 3 Turn indicator light 10 Headlight 4 Reverse indicator light 5 Speedometer 6 Coolant temperature meter 7 Engine rpm meter 11 2WD 4WD and diff lock indicator 12 Fuel gauge Indicator 13 Malfunction indicator 14 Mileage 15 Parking indicator light 16 Oil alarm lamp 17 Present time ...

Страница 34: ...ttle lever The throttle lever 1 is spring loaded and engine speed returns to idle when the lever is released Washing or operating the scooter in freezing temperatures can result in water freezing in the throttle cable conduit and or on the throttle mechanism This may result in the throttle sticking which can cause the engine to continue to run and result in loss of control Front and Rear Brakes Th...

Страница 35: ...ing Contact your dealer for proper diagnosis and repairs Never operate the ATV with a spongy feeling brake pedal Operating the ATV with a spongy brake pedal can result in loss of braking Loss of braking could cause an accident Setting the Parking Brake On independent suspension models 1 Squeeze the right hand brake lever two or three times and hold it 2 Push the park brake lock into the notches on...

Страница 36: ...pply the auxiliary brake when going forward or the rear wheels may skid and slide sideways causing loss of control Your ATV has an auxiliary brake provided brake as a safety feature It is located on the left handlebar and is operated by the left hand It is intended as a backup to the main brake system especially if the main system becomes inoperative If the rear wheels slide apply the rear brake w...

Страница 37: ...ndow 1 on the side of the master cylinder Fluid level can be seen through it and should be maintained between the max and min marks NOTE When checking the fluid level the ATV must be on level ground and the handlebars must be straight If the fluid level is low add DOT 3 only Operator s Seat To avoid personal injury 1 Make sure that the seat is completely secured 2 Do not allow any person other tha...

Страница 38: ... lever to the desired gear Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended Maintaining shift linkage adjustment is important to assure proper transmission function Should you experience any shifting problem see your dealer POTENT...

Страница 39: ...e expanding heated excess coolant is forced out of the radiator past the pressure cap and into the recovery bottle As engine coolant temperature decreases the contracting cooled coolant is drawn back up from the tank past the pressure cap and into the radiator NOTE Some coolant level drop on new machines is normal as the system is purging itself of trapped air Observe coolant level and maintain as...

Страница 40: ...air However if the recovery bottle has run dry the level in the radiator should be inspected and coolant added if necessary NOTE Use of a non standard pressure cap will not allow the recovery system to function properly If the cap should need replacement contact your dealer for the correct replacement part To insure that the coolant maintains its ability to protect the engine it is recommended tha...

Страница 41: ...o not fill the tank neck If you get gasoline on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine or let it run in an enclosed area Gasoline powered engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time Shut off fuel valve whenever the ATV is stored or parked The engine exhaust from this product c...

Страница 42: ...pstick 1 and wipe dry with a clean cloth 4 Put dipstick into the oil tank don t screw in it remove it and read the oil level 5 Remove dipstick and check to see that the oil level is between the full and add marks 2 Add oil as indicated by the level on the dipstick Do not overfill Use only SAE 10W 40 SL OIL Never mix oil brands Serious engine damage and voiding of warranty can result Recommended en...

Страница 43: ... 4 Wheel Drive Diff Lock System CAUTION Always shift as the vehicle stop NOTE When shift 2WD 4WD or Diff Lock the mechanics in the front gear differential may be still engaged disengaged the mechanics would finally disengaged engaged when riding on a hard surface or in reverse ...

Страница 44: ...ence any symptoms from the steering take the ATV to your dealer for inspection and service NOTE Steering effort increase but remains balanced from left to right WARNING Asymmetrical heavy steering is a symptom of malfunction of one side inner or outer CV joints loss of control could result even in 2WD position If you experience any symptoms from the steering take the ATV to your dealer for inspect...

Страница 45: ...adequate warm up time before operating or engine damage could result 1 Place the transmission in neutral and reset the parking brake 2 Sit on the vehicle 1 Turn the engine stop switch to RUN 2 Turn the ignition key to ON apply the brake lever and press starter button 3 Activate the starter for a maximum of five seconds releasing the button when the vehicle starts If engine does not start release t...

Страница 46: ... and cause damage to close fitted 1 Fill the fuel tank 2 Check oil reservoir level indicated on dipstick Add oil if necessary 3 Drive slowly at first Select an area which is open and will give you room to familiarize yourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained idle 5 Perform regular checks of fluid levels controls and all important areas o...

Страница 47: ...most important piece of protective gear for safe riding A helmet can prevent a severe head injury Select an approved helmet 2 Eye Protection A pair of goggles or helmet face shield offer the best protection for your eyes 3 Gloves off road style 4 Boots A pair of strong over the calf type boots with heels such as mo to cross boots 5 Clothing To protect your body long sleeves and pants should always...

Страница 48: ...ing of the front rack can obstruct the headlight beam reducing night visibility Do not cover the headlight beam with cargo Use of low forward gear is recommended when pulling heavy loads to extend belt life Correct loading of this vehicle is necessary to maintain proper stability and operating characteristics Overloading or incorrect positioning of the load affects the vehicle s turning stopping d...

Страница 49: ... on the racks raises the center or gravity of the vehicle and creates a less stable operating condition When cargo loads are carried high on the racks the weight of the loads must be reduced to maintain stable operating conditions OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS Avoid handling off centered loads which cannot be centered Always attach the tow load to the hitch point designated fo...

Страница 50: ...chinery should it separate from the tractor drawbar Use a chain with the strength rating equal to or greater than the gross weight of the towed machinery Attach the chain to the tractor drawbar support or other specified anchor location Allow only enough slack in the chain to permitturning Do not use safety chain for towing ...

Страница 51: ...t serviced by the authorized dealer You must inspect you ATV each time before riding to ensure it is in proper working order If proper inspection is not done severe injury or death could result See 4 DAILY PRE RIDE INSPECTION 1 Sit upright with both feet on footrests and both hand on thehandlebars 2 After starting the engine allow it to warm up and then shift the transmission into gear 3 Check you...

Страница 52: ...e than the inside wheels when turning and the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This technique alters the balance of traction between the rear wheels allowing the turn to be made smoothly The same leaning technique should be used for turning in rever...

Страница 53: ...ading the trail and avoiding quick sharp turns which can cause skids 3 Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 4 Never apply brakes during a skid Complete loss of ATV control canresult 5 Do not operate on excessively slippery surfaces 6 Always reduce speed and use additional caution Failure to exercise care when operating the ATV ...

Страница 54: ...verturning of the ATV could occur causing severe injury or death Whenever traveling uphill always travel straight uphill and 1 Avoid steep hills 15 maximum 2 Keep both feet on the footrests 3 Transfer your body weight forward 4 Proceed at a steady rate of speed and throttle opening 5 Remain alert and be prepared to take emergency action This may include quick dismounting from the ATV WARNING ...

Страница 55: ...into the hill transferring your upper body weight toward the hill while keeping your feet on the footrests 3 Steer slightly into the hill to maintain vehicle directions If vehicle begins to tip quickly turn the front wheel downhill if possible or dismount on the uphill side immediately Improperly crossing hills or turning on hills can be dangerous Loss of vehicle control or overturning of the ATV ...

Страница 56: ...nsfer your weight to the rear of the vehicle 3 Slow down 4 Apply the brakes slightly to aid in slowing Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs Do not travel at excessive speeds It is dangerous and can cause loss of vehicle control and tipping resulting in severe injury or death ...

Страница 57: ...taying uphill of ATV turn handlebars full left while facing front ofATV 5 While holding service brake release parking brake lock and slowly allow ATV to roll around to your right until ATV is pointing across the hill or slightly downward 6 Lock the parking brake and remount ATV from the uphill side maintaining body weight uphill 7 Restart engine with transmission still in forward release parking b...

Страница 58: ... gradual inclines 3 Proceed slowly avoid rocks and obstacles if possible 4 After crossing dry the brakes by applying light pressure to the lever until braking action is normal Never operate the ATV through too deep or fast flowing water NOTE After running in water it is critical your machine is serviced according to the maintenance chart 16 Maintenance Following areas need special attention engine...

Страница 59: ...w Move the ATV to dry land or at least to water no more than 20 cm deep Remove the spark plug Crank the engine over several times with electric start Dry the spark plug and reinstall or replace with a newplug Try to start the engine If necessary repeat the drying procedure Take the machine to your dealer for service as soon as possible whether you succeed in starting or not If water has been inges...

Страница 60: ...rn to read the trail as you ride Stay on the right side of the trail if possible and be constantly alert for hazards such as logs rocks and low hanging branches Not all obstacles are visible Travel with caution on trails severe injury or death can vehicle comes in contact with a hidden obstacle WARNING ...

Страница 61: ...rp angles in reverse 5 Never open the throttle suddenly while in reverse NOTE If your ATV is equipped with a reverse speed limiter do not operate at wide open throttle Only open the throttle enough to maintain a desired speed Opening the throttle more than required may cause excessive fuel to build in the exhaust resulting in engine popping and or engine damage Opening the throttle more than requi...

Страница 62: ...n the engine off 2 Set the parking brake Make sure the ATV does not move Engage the PARK gear 3 Avoid parking on the slope If necessary to park on the slope always block the rear wheels on the downhill side as shown above 4 Do not leave the ATV on the slope parked only with parking brake for more than five minutes ...

Страница 63: ...e maintenance is the responsibility of the owner Always follow recommended maintenance procedures See you dealer The CVT housing must be securely in place during operation Failure to comply with this warning can result in severe injury or death Low Range Use May Reduce CVT Operating Temperatures The basic operation of the CVT system depends on engine speed and vehicle torque requirements As engine...

Страница 64: ... low range while operating at low ground speeds the air temperature in the clutch will be reduced Reducing the temperature inside the clutch cover extends the life of the CVT components belt cover etc When To Use Low or High Range The following lists provide guidelines when to use low range rather than high Low Range Basic operation at speeds less than 11km h Heavy pulling Riding through rough ter...

Страница 65: ...lush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT ...

Страница 66: ...otect battery terminals from corrosion If cleaning is necessary clean them with a stiff wire brush and then treat them with Electric contact cleaner for example Maxima Electrical Contact Brake Cleaner Then coat the terminals with dielectric battery contact grease 1 Set the battery in its holder 2 Install battery vent tube Tube must be free from obstructions and securely installed If not battery ga...

Страница 67: ...led When installing a new battery make sure it is fully charged prior to initial use Using a new battery that has not been fully charged can damage the battery resulting in a shorter life of the battery It can also hinder vehicle performance Your ATV is equipped with 18Ah Battery This may not be sufficient to provide power for optional accessories When installing optional electric accessories plea...

Страница 68: ...erious burns can result Be especially careful when traveling through tall grass The potential for fire exists Catalyst There is catalyst converter inside the muffler on all EU models The engine rpm limiter will work at 7500rpm this may cause excessive fuel to build in the exhaust and ignited by the catalyst in the muffler MAY RESULT IN THE MUFFLERS OVERHEATING AND FIRE RISK Always reduce throttle ...

Страница 69: ...n adjustment and lubrication intervals of important components are explained in the following chart on the following pages Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 15 km h Vehicles subjected to severe use such as operation in wet or dusty areas should be inspected and serviced more frequently Inspect clean lubricate adjust or repl...

Страница 70: ...ide Pre ride inspection item Coolant Level Inspection Daily Daily Replace engine coolant Every one year Air Box Sediment Tube Daily Daily Drain deposits whenever visible Headlamp Inspection Daily Daily Check operation daily apply dielectric grease to connector when replaced Tail lamp inspection Daily Daily Check operation daily apply dielectric grease to socket when replaced Air Filter cleaner Wee...

Страница 71: ...en in cold weather use Oil Filter 50 hrs 6 months Inspect clean Engine breather hose 100 hrs 6 months Inspect D Throttle Cable 50 hrs 6 months Inspect adjust lubricate replace if necessary pre ride inspection item Coolant strength 100 hrs 6 months Inspect strength seasonally Shift linkage 50 hrs 6 months Inspect adjust D Drive belt 50 hrs 6 months Inspect replace if necessary Steering 50 hrs 6 mon...

Страница 72: ...Change every e v e r y 2 years D Toe adjustment As required As required Periodic inspection adjust when parts are replaced Headlight beam As required As required Adjust if necessary Lubrication Recommendations Item Lube Method Frequency 1 Engine Oil SAE10W 40 SL Add to proper level on dipstick Check level daily 2 Brake Fluid DOT 4 Maintain level Between fill lines See 7 CONTROL As require change e...

Страница 73: ...M565L T3B OWNER S OPERATOR S MANUAL 15 PERIODIC MAINTENANCE 16 20 ...

Страница 74: ...monthsor 50 hours 8 Front Rear Wheel bearings Grease Inspect and replace bearings if necessary Every6 months 9 Tie rods Grease Locate fittings and grease Every6 months 10 Front Rear Shaft Yokes Grease Locate fittings and grease Every6 months 11 Ball joints Inspect Inspect and replace if necessary Every6 months 13 Prop Shaft Shaft Yoke Grease Locate fitting and Grease Every6 months 13 Throttle Cabl...

Страница 75: ...M565L T3B OWNER S OPERATOR S MANUAL 15 PERIODIC MAINTENANCE 16 22 ...

Страница 76: ...rease M molybdenum disulfide MoS2 grease water resistant 4 When suspension action becomes stiff or afterwashing 5 Hours are based on 16 km h average Periodic Maintenance Record Use the following chart to record periodic maintenance work Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs ...

Страница 77: ...r to desired height Be sure handlebars do not hit gas tank or any other part of machine when turned fully to left or right 4 Torque handlebar adjuster block to 14 16 Nm NOTE Tighten bolts so there is an equal gap at the front and rear of the handlebar block Improper gap will result in improper fit of upper pod The following items should be checked occasionally for tightness or if they have been lo...

Страница 78: ...ve filter 4 Spray filter with air filter cleaner Maxima Air Filter Cleaner for example Massage the filter thoroughly avoid squeezing or stretching the filter Rinse filter with warm water Next clean any remaining particles and filter cleaner residues by washing the filter in the soap and water solution Replace filter if required 5 Clean the airbox 6 When the filter element is completely dry spray f...

Страница 79: ...aster are not adjustable Do not attempt to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your dealer He has the required training and tools to make these adjustments Toe Alignment Check The recommended toe alignment is 3 to 6mm toe out 1 Set the handlebars in a straight ahead position and hold them in this position 2 Measure A and B Aminus ...

Страница 80: ...d to keep the brake system in good operating condition How often they need checking depends upon the type of driving that has been done Keep fluid level in the master cylinder reservoirs as described see 7 Control and part functions Normal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak is indicate...

Страница 81: ...e system is intended to be used as a backup for the main brake system Should the main system fail the rear brake can be activated by the brake lever being moving toward the handlebar The hydraulic brake system will not require adjustment NOTE Since this is a rear brake only it will not be as effective as the all wheel system Checking parking brake Although the parking brake has been adjusted at th...

Страница 82: ...m nuts securely against theadjusters 5 Make sure the rear wheels turns freely without dragging 6 Turn the adjustor the one on the lever and apply the lever While adjusting it is important you apply the lever back and forth for operation free play and the locking of the parking position 7 Make sure the rear wheels turns freely without dragging and parking brake works properly CAUTION Don t over tig...

Страница 83: ...lay is achieved at throttle lever NOTE While adjusting free play it is important you flip the throttle lever back and forth 3 Tighten locknut and slide boots over cable adjuster Spark Plugs Standard spark plug DPR8EA 9 NGK Inspect Insulator Abnormal color Replace Normal color is a medium to light tan color Electrode Wear damage Replace Clean spark plug with spark plug cleaner or wire brush Measure...

Страница 84: ...hichever comes first Severe use operation requires more frequent service Severe use includes continuous duty in dusty or wet conditions and cold weather riding NOTE Severe use cold weather riding is all riding below 12 riding between 12 and 0 or when most are slow speeds less than 8km h Be sure to change the oil filter whenever changing oil Oil may be hot Do not allow hot oil to come into contact ...

Страница 85: ...ATV on a level surface remove fill plug and visually inspect the lubricant level through the fill hole Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole NOTE Do not add lubricant to the bottom of the fill plug threads The correct gear case lubricant to use is SAE GL 5 80W 90 Gear Lube CAUTION ...

Страница 86: ...stall the drain plug with a new sealing washer and tighten securely to 20 Nm 3 Remove the fill plug and add 250ml of SAE GL 5 80W 90 Weight Gear Lubricant and inspect oil level Oil level should be kept even with the center of the drill point approximately below the top of the fill hole 4 Reinstall the fill plug Tighten securely to 35 Nm 5 Check for leaks ...

Страница 87: ... Do not add lubricant to the bottom of the fill plug threads The correct gear case lubricant to use is SAE GL 5 80W 90 Gear Lube Oil Changing 1 Remove the drain plug Catch and discard used oil properly 2 Clean and reinstall the drain plug with a new sealing washer and tighten securely 20 Nm 3 Remove the fill plug and add 330ml of SAE GL 5 80W 90 Gear Lubricant and inspect oil level Oil level shoul...

Страница 88: ...els are installed properly If wheels are improperly installed it could affect vehicle handling and tire wear Wheel Removal Procedure 1 Stop the engine place the transmission in gear and lock the parking brake 2 Loosen the wheel nuts slightly 3 Elevate side of the ATV by placing a suitable stand under the footrest frame 4 Remove the wheel nuts and remove the wheel Tire Pressure front rear 48 kPa 48...

Страница 89: ... High and Low Beam M550 M550L T3b If the vehicle stops for a longer time turn off the high and low light Headlight Lamp Replacement Keep your headlights and taillights clean Poor light while riding can result in an accident causing severe injury or death Do not service while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue ...

Страница 90: ...4 Change the bulb Taillight Brake light Lamp Replacement If the taillight brake light does not work the lamp may need to be replaced 1 Remove the lens 2 Remove lamp and replace it with recommended lamp 3 Test the taillight brake light to see that it s working 4 Reinstall the lens Indicator Lamp Replacement 1 Remove mounting panel 2 Unplug light fromharness depresslockingtabs A and removefrompod 3 ...

Страница 91: ...rom the floor to the center of the headlight and make a mark on the wall at the same height 3 Start the engine and turn the headlight switch to high beam 4 Observe headlight aim The most intense part of the headlight beam should be aimed 71mm below the mark marked on the wall in step 2 NOTE Riders weight must be included on the seat 5 Turn the two adjusting bolts clockwise to raise the beam Turn t...

Страница 92: ...with a garden hose and a pail of mild soap and water Use a professional type washing mitten cleaning the upper body first and lower parts last Rinse with water frequently and dry with a chamois to prevent water spots NOTE If warning labels are damaged contact your dealer for replacement Warning Your ATV can be waxed with any non abrasive automotive paste wax Avoid the use of harsh cleaners since t...

Страница 93: ...fluid levels and change if necessary transmission brake fluid change every two years or as required if fluid looks dark or contaminated Fog the engine Spray light oil into the cylinder through the spark plug hole Check and Lubricate Cables Grease Inspect all cables and lubricate Battery Maintenance Remove and charge the battery Storage Area Covers Set tire pressure and safely support the ATV with ...

Страница 94: ...g measures should be taken 1 Turn off the engine and remove the key 2 Turn the fuel valve to off 3 Be certain the fuel cap oil cap and seat are installed correctly 4 Always tie the frame of the ATV to the transporting vehicle securely using suitable straps 5 Always place the transmission in Parking gear and lock the parking brake ...

Страница 95: ...atures and longer component life Insufficient warm up of ATV s exposed to low ambient temperatures Warm engine at least 5 min they with transmission in neutral advance throttle to approx 1 8throttle in short bursts 5 to 7 times The belt will become more flexible and prevent belt burning Slow and easy clutch engagement Fast effective use of the throttle for efficient engagement Towing Pushing at lo...

Страница 96: ...arting engine for a long time See 8 STARTING THE ENGINE Check the fuel air ignition compression system Let the main switch key On while parking the ATV When stopping the engine turn Off the main switch key This ATV is equipped with EFI system If the battery has under 12V engine will not start WARNING ...

Страница 97: ...re not correct Throttle body Air cleaner The connect not good Clogged air cleaner element Improper air cleaner setting COMPRESSION SYSTEM Cylinder and cylinder head Valve system Loose spark plug Improperly adjusted valve Loose cylinder head clearance Broken cylinder head gasket Improperly sealed valve Broken cylinder gasket Improperly contacted Worn damaged or seized cylinder valve and vale seat P...

Страница 98: ...l Improperly grounded Faulty high tension cord Broken wire harness Broken ignition coil body POOR IDLE SPEED PERFORMANCE Air cleaner Clogged air cleaner element Ignition system Faulty spark plug Faulty high tension cord Faulty igniter unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance EFI the fuel pressure not correct fuel filter clogging fuel injector c...

Страница 99: ... the fuel pressure not correct valve and valve seat Faulty valve timing Clutch Refer to CLUTCH SLIPPING DRAGGING section Engine oil Improper oil level low or over Oil level Ignition system Faulty spark plug Faulty high tension cord Faulty ignition unit Faulty pick up coil Faulty ignition coil Valve system Improperly adjusted valve clearance OVER HEATING OR OVER COOLING OVER HEATING OVER COOLING Ig...

Страница 100: ... Impeller shaft gear malfunction bent dowel pin gear Damaged impeller shaft Disconnected fan motor connector FAULTY CLUTCH WHEN ENGINE RUN ATV DOES NOT RUN V belt POOR SPEED PERFORMANCE Worn bent slipping V belt Worn Cam slider Oiled V belt Worm damaged Compression spring Roller weight Damage Worn improper operation Gears primary secondary sheave Damage Worm CLUTCH SLIPPING CVT SYSTEM Clutch weigh...

Страница 101: ...pad Primary sliding sheave Worn brake disc Improper operation Air in brake fluid Damage Leaking brake fluid compressing spring Worm loose Faulty master cylinder kit Secondary sliding sheave Faulty caliper seal kit Improper operation Loose union bolt Worn guide pin grove Broken brake hose Worn guide pin Oily or greasy brake pad Clutch shoe Oily or greasy brake disc Worn bent ...

Страница 102: ...eight 900mm Wheel Base 1455mm Turn diameters 7000mm Dry Weight 385kg Front Rack 10kg Rear Rack 20kg Load Capacity Combined Rider Payload 170kg Tongue Weight 10kg Tow Capacity 203kg Drive System Drive System CVT Tire Pressure front rear 48 kPa 48 kPa Brake System Service Brake Front Brake Hydraulic Disc Rear Brake Parking Brake All Wheels Mechanical Auxiliary Brake Rear Brake Hydraulic Disc ...

Страница 103: ... ECU Spark Plug Type DPR8EA 9 NGK Electrical Equipment Battery 12V 18AH Head light 35W Brake Tail Light LED Front Flasher Light LED Rear Flasher Light LED Mark Light 12V 5W Tire model Front Tire Rear Tire 1 AT25x8 00 12 47F AT25x10 00 12 65F 2 AT25x8 00 12 73F AT25x10 00 12 79F 3 AT25x8 00 12 38N AT25x10 00 12 45N 4 AT25x8 00 12 43F AT25x10 00 12 50F 5 AT25x8 00 12 43J AT25x10 00 12 50J 6 AT25x8 0...

Страница 104: ... 1 1 t x H WIRING DIAGRAM FOR M565L EFI T3b MODEL _ ól H LI 00 H tlllAinl t o i t Y 11 H i i El W f1IJll EI lf l j 00 l 9 11 t 1 1 111 3j C JW lij it W C o J1 Groy J 81aek ...

Страница 105: ...p Distributing Staroplzenecká 290 326 00 Letkov Czech Republic Phone 420 378 21 21 21 info aspgroup cz www aspgroup eu Linhai M565L T3b OWNER S OPERATOR S MANUAL PN F010206A27 M565L T3b 使用维修说明书用户手册中性农用车英文版本 19 0 零件代号 F010206A27 ...

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