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Linde BOC RAPTOR 160 MIG, Руководство по эксплуатации

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3.0  Package Contents

Package consists of the following:

• 

Power source with input cable 2.5m and plug

• 

Binzel-style MB15KD MIG torch 3m

• 

Argon regulator

• 

Work return lead 1.8m

• 

Gas hose with quick release

• 

Wire feed rollers - V Groove 0.6-0.8

• 

Operating manual  

Содержание BOC RAPTOR 160 MIG

Страница 1: ...160 MIG Operating Manual 2 2 y e a r conditional wa r r a n t y 2 y e a r conditional war r a n t y...

Страница 2: ...sponsibility for updating any information or correcting any error or omission which may become apparent after the document has been issued Neither BOC nor any of its agents has independently verified...

Страница 3: ...5 6 1 Introduction to Metal Inert Gas MIG Metal Active Gas MAG 15 6 2 Introduction to Flux Cored Arc Welding FCAW 16 6 3 Introduction to Metal Cored Arc Welding MCAW 18 6 4 Modes of metal transfer 20...

Страница 4: ...cylinder Never use oxygen for venting containers 1 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases comin...

Страница 5: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health Don t breathe them in If you...

Страница 6: ...glasses Ensure cylinder value is closed before moving or disconnecting equipment Before operating a cylinder valve Ensure that the system you are connecting the cylinder into is suitable for the gas...

Страница 7: ...rator and will void your warranty Only qualified personnel approved by BOC should perform repairs Always disconnect mains power before investigating equipment malfunctions Parts that are broken damage...

Страница 8: ...y current I1eff I1 2 X I0 2 1 X The I1eff determines the correct plug input cable and input current required for each machine 10A I1eff I1eff I1eff I1eff 1 5 2 5mm2 min max cable size size must be ind...

Страница 9: ...g machines undergo an independent certification process to meet Australian and New Zealand regulations regarding electrical safety The triangle circle tick RCM symbol signifies that BOC has taken the...

Страница 10: ...ensure that you have the correct input circuit to support this power draw What if I don t have a 240volt 15amp or 32amp outlet If you don t have a suitable power outlet you should contact a qualified...

Страница 11: ...ackage consists ofthe following Power source with input cable 2 5m and plug Binzel style MB15KD MIG torch 3m Argon regulator Work return lead 1 8m Gas hose with quick release Wire feed rollers V Groov...

Страница 12: ...l panel Function 1 Voltage input machine is on 2 Over temperature fault 3 Amperage output Machine operating 4 Wire feed speed 5 Voltage 6 Spot timer 7 2T 4T Spot welding 1 2 3 7 4 6 5 Front panel of R...

Страница 13: ...feed components to wear rapidly 6 Fit and tighten the torch on the output connection Ensure correct torch liner and contact tip are selected 7 Select the correct polarity for the type of wire used as...

Страница 14: ...Maximum effective supply current I1eff 10 A Output current adjustment range 160 A Output voltage 15 5 22 V Duty cycle 15 160 A Type of wirefeeder machine Internal Welding wire diameter 0 6 0 8 mm Wir...

Страница 15: ...ength and wire feed rate The arc voltage and wire feed rate will determine the filler metal transfer method This application combines the advantages of continuity speed comparative freedom from distor...

Страница 16: ...xidation and with some wires gas shielding In terms of gas shielding there are two different ways in which this may be achieved with the FCAW process Additional gas shielding supplied from an external...

Страница 17: ...MIG MAG welding because part of the wire fill contains slag forming agents Although the efficiency varies differs by wire type and manufacturer it is typically between 75 85 Flux cored arc welding doe...

Страница 18: ...rs preferring electrode negative and some which will run on either The work return lead is then connected to the opposite terminal Electrode negative operation will usually give better positional weld...

Страница 19: ...ct tip and a gas diffuser distributes the shielding gas evenly around a shroud which then allows the gas to flow over the weld area The position of the contact tip relative to the gas shroud may be ad...

Страница 20: ...arc voltage settings cause the electrode to intermittently short circuit with the weld pool at a controlled frequency Metal is transferred by the wire tip actually dipping into the weld pool and the s...

Страница 21: ...ited generally to plate thicknesses greater than 6mm Spray transfer due to the tendency of the large weld pool to spill over cannot normally be used for positional welding The main exception is alumin...

Страница 22: ...ions 6 5 Fundamentals of MIG MAG FCAW and MCAW Welding Technique Successful welding depends on the following factors 1 Selection of correct consumables 2 Selection of the correct power source 3 Select...

Страница 23: ...loth that has been dampened with acetone for 20secs If a black residue is found on the cloth the surface of the wire is not properly cleaned Cast and Helix The cast and helix of the wire has a major i...

Страница 24: ...lding gases used for Carbon Manganese and alloy steel Material thickness Recommended shielding gas 1 8mm Argoshield Light 5 12mm Argoshield Universal 12mm Argoshield Heavy 6 6 4T 2TTrigger Latch Selec...

Страница 25: ...16 18 16 18 23 25 Wire feed speed m min 3 5 5 0 4 0 7 0 4 0 7 0 4 0 7 0 7 5 9 0 Gas rate flow L min 15 15 15 15 15 Travel speed mm min 350 500 350 500 320 500 280 450 800 1000 Stainshield Aus or Stain...

Страница 26: ...ead width with increased reinforcement 10 Torch positioned at a drag angle of 10 narrow bead with excessive reinforcement Flux cored welding with cored wires takes place normally with the drag techniq...

Страница 27: ...off rate of the wire that will have an influence on the weldbead profile Influence of the change in electrical stickout length on the weldbead profile The travel speed will have an influence on the we...

Страница 28: ...he machine and its consumables 7 1 Power Source Check electrical connections of unit at least twice a year Clean oxidised connections and tighten Inner parts of machine should be cleaned with a vacuum...

Страница 29: ...selection of voltage and wire feed speed Consult operating manual to change settings Contact tip size wire feeder roll size and or wire diameter do not match Fit appropriate matched sizes of tip and...

Страница 30: ...t limited to daily allowances or accommodation and travelling costs Modification of the 10A primary input plug or fitment of a lower rated primary input plug will render the warranty null and void NOT...

Страница 31: ......

Страница 32: ...nting Whilst proper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited ABN 95 000 029 729 10 Julius Avenue North Ryde...

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