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2.1  Health Hazard Information

The actual process of welding is one that  

can cause a variety of hazards. All appropriate 

safety equipment should be worn at all times, i.e. 

headwear, respiratory, hand and body protection. 

Electrical equipment should be used in accordance 

with the manufacturer’s recommendations.

Eyes

The process produces ultra violet rays that can 

injure and cause permanent damage. Fumes can 

cause irritation.

Skin

Arc rays are dangerous to uncovered skin.

Inhalation

Welding fumes and gases are dangerous to the 

health of the operator and to those in close 

proximity. The aggravation of pre-existing 

respiratory or allergic conditions may occur in some 

workers. Excessive exposure may cause conditions 

such as nausea, dizziness, dryness and irritation of 

eyes, nose and throat.

2.2  Personal Protection

Respiratory

Confined space welding should be carried out 

with the aid of a fume respirator or air supplied 

respirator as per AS/NZS 1715 and AS/NZS 1716 

Standards.

• 

 You must always have enough ventilation in 

confined spaces. Be alert to this at all times.

• 

  Keep your head out of the fumes rising from 

the arc.

• 

  Fumes from the welding of some metals could 

have an adverse effect on your health. Don’t 

breathe them in. If you are welding on material 

such as stainless steel, nickel, nickel alloys 

or galvanised steel, further precautions are 

necessary.

• 

 Wear a respirator when natural or forced 

ventilation is not good enough.

Eye protection

A welding helmet with the appropriate welding 

filter lens for the operation must be worn at all 

times in the work environment. The welding arc 

and the reflecting arc flash gives out ultraviolet 

and infrared rays. Protective welding screen and 

goggles should be provided for others working in 

the same area.

Recommended filter shades for arc welding

Less than 150 amps 

Shade 10*

150 to 250 amps 

Shade 11*

250 to 300 amps 

Shade 12

300 to 350 amps 

Shade 13

Over 350 amps 

Shade 14

*Use one shade darker for aluminium

Clothing

Suitable clothing must be worn to prevent 

excessive exposure to UV radiation and sparks. An 

adjustable helmet, flameproof loose fitting cotton 

clothing buttoned to the neck, protective leather 

gloves, spats, apron and steel capped safety boots 

are highly recommended.

2.0  Recommended Safety Precautions

Содержание BOC RAPTOR 140 MMA

Страница 1: ...140 MMA 160 MMA Operating Manual 2 2 y e a r conditional wa r r a n t y 2 y e a r conditional war r a n t y...

Страница 2: ...ny responsibility for updating any information or correcting any error or omission which may become apparent after the document has been issued Neither BOC nor any of its agents has independently veri...

Страница 3: ...ts 10 3 1 Operating Controls 10 3 2 140 MMA Package Contents 10 3 3 160 MMA Package Contents 10 4 0 Operating Functions 11 4 1 Operating Machine 11 4 2 Earthing 11 4 3 Machine Fan 11 5 0 Shoulder Stra...

Страница 4: ...cylinder Never use oxygen for venting containers 1 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases comin...

Страница 5: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health Don t breathe them in If you...

Страница 6: ...erator and will void your warranty Only qualified personnel approved by BOC should perform repairs Always disconnect mains power before investigating equipment malfunctions Parts that are broken damag...

Страница 7: ...y current I1eff I1 2 X I0 2 1 X The I1eff determines the correct plug input cable and input current required for each machine 10A I1eff I1eff I1eff I1eff 1 5 2 5mm2 min max cable size size must be ind...

Страница 8: ...g machines undergo an independent certification process to meet Australian and New Zealand regulations regarding electrical safety The triangle circle tick RCM symbol signifies that BOC has taken the...

Страница 9: ...ensure that you have the correct input circuit to support this power draw What if I don t have a 240volt 15amp or 32amp outlet If you don t have a suitable power outlet you should contact a qualified...

Страница 10: ...d Contents 3 1 Operating Controls 1 8 2 7 3 2 140 MMA Package Contents MMA140 Power source Electrode holder with cable dinse connector Work clamp with cable dinse connector Primary cable with plug 10...

Страница 11: ...turned off and the plug removed from the outlet socket 4 1 Operating Machine Select the electrode diameter by adjusting the electrode diameter knob 2 Select the polarity of the electrode cable as per...

Страница 12: ...nsistency between the image and the actual product the actual product shall govern Take the following parts to fix the belt into the machine Fix the belt as figure 1 to 3 The length of the belt can be...

Страница 13: ...ug A 10A 15A Rated input current A 21 2 25 5 Output current adjustment A 40 120 40 140 Output voltage V 19 6 22 8 19 6 23 6 VRD voltage V 20 20 Duty cycle 20 120A 140A Power factor 0 65 0 65 Efficienc...

Страница 14: ...rounded profile will be deposited Excessive current is accompanied by overheating of the electrode It will cause undercut and burning through of the material and will give excessive spatter Normal cur...

Страница 15: ...roperties Correct work preparation The method of preparation of components to be welded will depend on equipment available and relative costs Methods may include sawing punching shearing machining fla...

Страница 16: ...bleshooting Main switch signal light is not lit Unit does not get electricity Check mains fuses Check mains cable and plug Unit does not weld well Arc is uneven and goes off Electrode gets stuck in we...

Страница 17: ...o any other legal rights you may have Electrode holders and torches are not covered 9 2 Limitations on Warranty The following conditions are not covered Non compliance with operating and maintenance i...

Страница 18: ...18...

Страница 19: ......

Страница 20: ...t proper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited ABN 95 000 029 729 10 Julius Avenue North Ryde NSW 2113 Au...

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