background image

8

9, 10

49

50

Fig. 6

Fig. 5

Float switch (

8

)

Table 1

Model 85858 troubleshooting

Condition

Possible cause

Corrective action

Pump does not operate.

No electrical power to pump.

Turn on or connect 24 V DC power. 

Motor relay failure.

Replace relay.

Motor overheated.

Turn power off for 10 minutes and restart.

Motor tripped out on locked rotor protection

Remove high pressure or repair cause of locked pump.

Broken gearset or shaft.

Repair gearbox.

Blown fuse.

Replace fuse, check for cause of overload.

Pump motor polarity is reversed.

Check to see if red motor lead is wired to the positive side of 
the circuit.

Pump runs excessively.

Pump tube malfunction.

Refer to pump service page 

404517.

Outlet check damage or contamination.

Repair check or remove contamination.

Vent valve damage or contamination.

Repair vent valve or remove contamination.

System component leaking.

Repair leaks.

Injector bypassing.

Repair injectors.

Pump speeds up or runs erratically.

Low level of grease or reservoir is empty.

Reill reservoir.

Follower plate is stuck and separated from grease.

Check follower plate and container for damage.

Pump piston or checks are worn.

Refer to pump service page 

404517

.

Pump runs, but output is low.

Motor speed control set too low.

Refer to pump service page 

404517

.

Faulty inlet or discharge check valve in pump.

Refer to pump service page 

404517

.

Lubricant leaking from safety.

Pressure of system set too high.

Adjust pressure switch setting.

unloader valve.

Safety unloader damaged or contaminated.

Replace safety unloader.

Unable to ill reservoir.

Reservoir is full which closes the shut-off valve.

After some grease has been used, retry.

Fill line pressure is too high.

Relieve pressure at the relief valve

Shut-off valve does not close.

Contamination in the shut-off valve.

Remove the top block, spring and plunger and  
remove contamination

33

A

 

54
75
96
117
138
159
180
201
222
243

B

 

3

4

1

2

Fig. 2 key

Deinition

1

Level gage

2

Level gage

3

N/O contact

4

N/O contact

A

Full

B

Empty

Float switch

Float switch (

8

) 277654 consists of a nor-

mally open dry-contact switch at top and a 
series of reed switches below.

Dry contact switch controls a ‘full’ indica-

tor light or alarm. Reed switches control a 
level gauge displaying reservoir level in 10% 
increments. Refer to 

ig. 3

page 5

.

Refer to 

Float switch

 service manual 

404394

 for more information.

6

Содержание SKF 85859

Страница 1: ...structions Model 85859 series A FlowMaster II rotary driven electric pump 24 V DC Date of issue August 2016 Form number 404696A Read manual prior to installation or use of this product Keep manual nearby for future reference ...

Страница 2: ... 8 mm follower plate An electric loat switch A vent valve for relieving line pressure to recharge the injectors A mechanical shut off valve This unit is for use with SL V SL 1 SL 11 SL 32 and SL 33 series injectors Mechanical shut off valve The mechanical shut off valve automatically shuts off the illing of the reservoir without power applied to the system As grease lows through the valve and into...

Страница 3: ...44 29 1 4 in NPTF Fig 1 Outlet check assembly 5 System malfunction Refer to Troubleshooting page 6 for deter mining common problems and solutions Outlet check service Refer to ig 1 The pump will not build up suficient lubricant pressure if the outlet check assembly 5 is fouled Foreign mate rial may lodge beneath the steel ball 47 or between check bushing assembly 44 and the seat of pump check disc...

Страница 4: ...n death or serious personal injury WARNING Do not operate without safety unloader installed If not installed install safety unloader before using pump Failure to comply may result in death or serious personal injury Upon reassembly tighten to 10 ft lbf 13 5 Nm Safety unloader is preset and non adjustable Follower Refer to ig 2 and ig IPB 1 page 7 Service unit if follower foam is damaged or fails t...

Страница 5: ...ick connect itting NOTE For ease of illing tank pressure relief valve or pressure regulator not provided can be mounted remotely Refer to Fig 3 for proper connection of hoses DANGER Do not allow pressure to exceed 6 000 psi 413 6 bar Do not operate pump without pres sure regulator or pressure relief valve to regulate maximum pressure delivered by pump Pressure regulator or relief valve not provide...

Страница 6: ...wer plate and container for damage Pump piston or checks are worn Refer to pump service page 404517 Pump runs but output is low Motor speed control set too low Refer to pump service page 404517 Faulty inlet or discharge check valve in pump Refer to pump service page 404517 Lubricant leaking from safety Pressure of system set too high Adjust pressure switch setting unloader valve Safety unloader da...

Страница 7: ...7 56 55 61 62 61 63 64 52 60 59 51 53 54 52 14 15 6 16 17 18 2 3 4 5 6 13 17 6 in 447 mm 19 3 in 490 mm 7 8 11 6 12 68 9 10 26 27 19 21 22 23 24 25 70 71 28 29 30 31 32 20 35 33 34 39 41 40 28 7 in 729 mm 36 37 38 33 34 Torque to 9 10 ft lbf 12 13 5 Nm 69 66 65 67 Fig IPB 1 See page 4 7 ...

Страница 8: ...M2 P 72 73 74 75 76 77 78 79 80 81 82 83 84 Apply two drops 242 Loctite 180 degrees apart Torque to 30 35 ft lbf 41 47 Nm All ports are 1 2 NPT Fig IPB 2 Block and guide assembly 70 8 ...

Страница 9: ... Hex head screw 1 4 20 x 4 1 2 in 4 241102 22 Nut 1 12538 64 Follower plate 1 276888 23 Vent pipe 1 67290 65 Solenoid coil 24 V DC 1 277426 24 Follower assembly 1 85706 66 Cartridge valve 1 279218 25 Pipe plug 1 4 in NPTF 1 67007 67 Vent valve body 1 278958 26 Hex head screw 5 16 18 x 3 4 in 2 50016 68 45 street ell 1 278847 27 Lock washer 5 16 in 2 66246 69 Pivot arm assembly 1 279197 28 Hex head...

Страница 10: ...This page is intentionally blank 10 ...

Страница 11: ...This page is intentionally blank 11 ...

Страница 12: ... has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herein PUB LS I4 16709 EN R1 August 2016 Form 404696A Warranty The instructions do not contain any infor mation on the warranty This can be found in the General Co...

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