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Subject  to change without notice

Owner Manual

Operating Instructions

3.1A-48001-C03

Page 9 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

3

Erection and Assembly

4

Operating Instructions

3.1

Erection of Pump

Requirements on the place of installation
· protected from dust and dirt
· safe against atmospheric influences (note the protection type

of the electric motor)

· enough space for opening the reservoir cover and executing

the maintenance works (the space required depends on the
pump size)

· even, solid and vibration-free place of

erection

3.2

Electrical Connection

All electrical work should be undertaken only by qualified per-
sonnel.
Connect the low level control acc. to terminal diagram, item
2.5. Observe the enclosed circuit diagrams.

4.1

Commissioning

The pump is filled with lubricant in the factory and vented. The
lubricant remains in the pump which is protected by a plastic
bag on delivery and for storage. After the plastic bag has been
removed, the pump can be put into a full lubricant drum and
must not be vented.

The pump should be put into operati-
on only after it has been placed into a
full lubricant drum. When changing
the drum, pay a great attention that no
dust or dirt enters the drum.  The
drum cover must evenly lie on the
drum edge.

The driving air must be free from condensate and impurities.
For the air treatment, use a air maintenance unit consisting of
air filter, pressure regulator and lubricator.
Adjust the pressure regulator of the air maintenance unit to 5
bar.

Do not adjust the air regulator over 7
bar. All system components (tubes,
hoses, tube fittings, etc.) must be de-
signed for the maximum system pres-
sure.

Overpressure safety valve
In spray systems with controlled nozzles the lubricant line is
equipped with a safety valve which is set to a pressure of 120
bar (integrated in the stand with winch)

Lubricant filter
It is recommended to use a lubricant filter to avoid failures
which might be caused by impurities (in spray systems, a filter
is already installed on the mounting plate).

CAUTION

cadrwer

CAUTION

CAUTION

Содержание SAF1-YL

Страница 1: ... 48001 C03 Pneumatic barrel pumps Model SAF1 YL and SAF2 YL Subject to change without notice LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Owner Manual Operating Instructions ...

Страница 2: ...eface to the Owners Manual If persons who are charged with works on the pump lubrication system don t have a good command of the english language it is the owners s responsibility to take the necessary actions to make the Owners Manual particularly the Operating Instruc tions understandable to these persons The Owners Manual must be read and used by all persons who are charged with works on the pu...

Страница 3: ... If the personnel is not in com mand of the necessary expertise then they must be adequate ly trained and instructed If necessary this can be done by the manufacturer supplier on behalf of the machine owners Furthermore the owners must ensure that the contents of the Operating Manual are fully un derstood by the personnel Hazards resulting from ignoring the safety instructions Failure to heed the ...

Страница 4: ...the environment must be disposed of in ac cordance with the applicable official regulations Before putting the pump pump unit into operation all clauses given in the chapter Commissioning must be observed Unauthorized Modification and Spare Parts Production Alteration and modifications of the machine are only allowed if agreed upon by the manufacturer Original spare parts and ac cessory authorized...

Страница 5: ... been followed please contact our Service Department below and indicate the detailed model designation and the order number mentioned on the nameplate LINCOLN GMBH Abt Zentraler Kundendienst Postfach 1263 D 69183 Walldorf Tel 06227 330 Fax 06227 33259 2 2 Appropriate Use The barrel pumps model SAF1 YL and SAF2 YL are designed for use only in spray systems for the supply of adhesive lubri cants of ...

Страница 6: ...air part no 815 nipple part no 11661 4 coupling for lubricant part no 226 13728 1 nipple part no 251 14073 1 5 air relief cock part no 68042 The pump SAF1 part no 615 26393 4 mainly consists of the following components item description 1 pump element with drive cylinder SAF1 part no 504 31626 2 2 low level control with magnetic floating switch part no 415 22935 1 3 Coupling for compressed air part...

Страница 7: ... equipped with hermetically sealed reed contacts They are actuated without wear and contact free via the magnetic field of a magnet which is lodged in the float The only moving part of the magnetic floating switch is the float which slides upwards and downwards on the sliding tube with the level of fluid Note The life of the electromagnetic switch strongly depends on the conditions under which it ...

Страница 8: ...tegrated metering device item 5 The metering devices meters the lubricant quantity in two equal quantities of each 1 1 cm stroke The pump SAF1 for 1 pinion supplies a part of the lubricant via the external check valve to the outlet The pump SAF2 for 2 pinions supplies both lubricant quantities to the two outlets 2 6 Mode of Operation The 3 2 way solenoid valve must keep activated at least 3 se con...

Страница 9: ...and for storage After the plastic bag has been removed the pump can be put into a full lubricant drum and must not be vented The pump should be put into operati on only after it has been placed into a full lubricant drum When changing the drum pay a great attention that no dust or dirt enters the drum The drum cover must evenly lie on the drum edge The driving air must be free from condensate and ...

Страница 10: ...ir relief cock in order to decrease the pressure in the system Repairs should be executed only by qualified personnel using original spare parts Since the pump is lubricated by the lubricant which is deliver ed it does not need any particular maintenance Regular maintenance works Clean the lubricant filter on the mounting plate every 100 operating hours or replace it Check the oil level in the lub...

Страница 11: ...ystem Cause Feed line network leaky Suction valve clogged or defective item 9 spare parts list Inner check valve item 21 clogged Outer check valve item 18 clogged or defective No compressed air or pressure too low Remedy Check lines for loosen tube fittings line break or torn off ho ses Retighten fittings replace defective tubing Replace ho ses or reconnect them Remove pump from barrel Remove hold...

Страница 12: ...f Tel 06227 330 Fax 06227 33259 4 4 Settings Setting of the lubrication quantity with the Lincoln control unit in the switch cabinet Please consider the indications of the lubricant manufacturer and the condition of the drive running in operation permanent operation when setting the lubricant quantity Possible time settings in the switch cabinet Pause time 0 sec to 99 sec Operating time 8 sec to 9...

Страница 13: ...e cycles within the operating time for setting according to possibility 2 Z min h total number of lube cycles per minute or hour mPu output of the SAF pump per stroke constantly 1 1 cm for SAF1 2 x 1 1 cm for SAF2 Desired lubricant quantity 160 cm h Qges Calculation of the number of lube cycles Zh Qges mPu 160 cm h 1 1 cm 144 h Zmin Zh 60 2 4 min Setting according to possibility 1 Operating time 8...

Страница 14: ...s 3 1A 48001 C03 Subject to change without notice Page 14 of 20 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Pump Element with Drive Cylinder SAF 1 part no 504 31626 2 1023a95 5 Spare Parts List ...

Страница 15: ...21 6 WE 8 LLR 1 8 6 spring lock washer A 5 2 213 12505 1 7 pump body assembly 1 504 31858 1 8 gasket Abil 1 306 19550 1 9 suction valve assembly 1 504 36076 4 10 washer A 6 4 4 209 13011 5 11 retaining ring A 8x0 8 1 211 12472 2 12 O ring 65 x 3 1 219 12225 6 13 O ring 8 x 4 1 219 12227 9 14 compression spring 1 218 13623 4 15 u cup sealing ring10x16x6x4 1 220 12236 7 16 O ring 11x2 1 219 12223 4 ...

Страница 16: ...nstructions 3 1A 48001 C03 Subject to change without notice Page 16 of 20 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Pump Element with Drive Cylinder SAF 2 Part no 504 31629 2 1024a95 ...

Страница 17: ...021 6 WE 8 LLR 1 8 6 spring lock washer A 5 2 213 12505 1 7 pump body assembly 1 504 31858 1 8 gasket Abil 1 306 19550 1 9 suction valve assembly 1 504 36076 4 10 washer A 6 4 4 209 13011 5 11 retaining ring A 8x0 8 1 211 12472 2 12 o ring 65 x 3 1 219 12225 6 13 o ring 8 x 4 1 219 12227 9 14 compression spring 1 218 13623 4 15 u cup sealing ring10x16x6x4 1 220 12236 7 16 o ring 11x2 1 219 12223 4...

Страница 18: ... winch 4 low pressure hose OD 16 x 1040 225 13039 3 5 high pressure hose OD 6 x 1540 225 13039 1 6 low pressure hose OD 13 x 1040 225 13039 2 7 high pressure hose OD 8 x 1040 225 12324 8 8 high pressure hose OD 8 x 1540 225 12325 1 Item Designation A compressed air from compressor B compressed air to pump C compressed air to spray unit D lubricant from pump E lubricant to spray unit 6 1 Stand with...

Страница 19: ... Item Designation A compressed air from compressor B compressed air to pump C compressed air to spray unit D lubricant from pump E lubricant to spray unit Item Designation Part no 1 maintenance unit 220V 50 60 Hz 615 29093 1 2 overpressure safety device HSA TD 21 515 30955 1 3 stand with winch 4 low pressure hose OD 16 x 1040 225 13039 3 5 high pressure hose OD 6 x 1540 225 13039 1 6 low pressure ...

Страница 20: ...t into service until the machinery into which it is to be incorporated has been declared in confor mity with the provisions of the above mentioned directive including all modifications of this directive valid at the time of the declaration Applied harmonized standards in particular EN 292 1 Safety of machinery part 1 Basic terminology methodology EN 292 2 Safety of machinery part 2 Technical guidi...

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