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TABLE OF CONTENTS

Maintenance......................................................................................................Section D

         Safety Precautions ................................................................................................D-1

Routine Maintenance ............................................................................................D-1

         Engine Service Items.............................................................................................D-1

                Engine Oil Change..........................................................................................D-2

                Engine Oil Filter Change.................................................................................D-2

            

Air Cleaner .....................................................................................................D-2

                Service Instructions And Installation Tips for Engine Air Filter .......................D-3

         Cooling System .....................................................................................................D-4

                Fan Belt...........................................................................................................D-4

                Fuel .................................................................................................................D-4

                Bleeding the Fuel System...............................................................................D-4

                Fuel Filter ........................................................................................................D-5

Engine Adjustment..........................................................................................D-5

Battery Maintenance .......................................................................................D-5

         

Servicing Optional Spark Arrestor ...................................................................D-5

          Welder / Generator Maintenance ........................................................................D-6

                Storage ...........................................................................................................D-6

                Cleaning..........................................................................................................D-6

                Brush Removal and Replacement ..................................................................D-6

________________________________________________________________________

   Troubleshooting ..............................................................................................Section E

         How to Use Troubleshooting Guide.......................................................................E-1

         Troubleshooting Guide ............................................................................E-2 thru E-6

________________________________________________________________________ 

   

Connection Diagrams, Wiring Diagrams and Dimension Print...................Section F

________________________________________________________________________

   

Parts List .....................................................................................................P-657 Series

________________________________________________________________________

Содержание Vantage 580 11657

Страница 1: ...obal Inc All Rights Reserved For use with machines having Code Numbers 11657 11965 12363 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon...

Страница 2: ...he general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you...

Страница 3: ...guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e...

Страница 4: ...ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitab...

Страница 5: ...lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard fo...

Страница 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Страница 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Страница 8: ...ly important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on...

Страница 9: ...n Electric Wire Feeders A 7 A 8 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 General Description B 1 For Auxiliary Power...

Страница 10: ...tional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ Troublesh...

Страница 11: ...EM GOVERNOR Full Pressure EPA Tier 4 Mechanical Fuel Pump Auto air bleed Electronic with Full Flow Filter Interim Compliant system Electric shutoff solenoid Indirect fuel injection AIR CLEANER ENGINE...

Страница 12: ...limits the possibility of other safety issues such as heat generated damage burns and fires The machine is shipped with the VRD switch in the On position To turn it On or Off Turn the engine Off Disc...

Страница 13: ...le being operated or serviced 4 Typical conditions of use i e travel speed roughness of sur face on which the trailer will be operated environmental con ditions like maintenance 5 Conformance with fed...

Страница 14: ...rol is connected to the 14 pin connec tor do not connect anything to the 6 pin connec tor WARNING WARNING FUEL USE DIESEL FUEL ONLY Low Sulphur fuel or ultra low sulphur fuel in USA and CANADA only Fi...

Страница 15: ...nding stud marked with the symbol is provided on the front of the welder WELDING TERMINALS The VANTAGE 580 is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMINAL...

Страница 16: ...ated receptacle STANDBY POWER CONNECTIONS The VANTAGE 580 is suitable for temporary stand by or emergency power using the engine manufactur er s recommended maintenance schedule The VANTAGE 580 can be...

Страница 17: ...g clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current Set the WELD TERMINALS switch to WELD TERMINALS ON When the gun trigge...

Страница 18: ...k using the spring clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set t...

Страница 19: ...e IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn ENGINE OPERATION Before Starting the...

Страница 20: ...trol cable is connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CON TROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to...

Страница 21: ...pin connector 9 6 PIN CONNECTOR For attaching optional remote con trol equipment Includes auto sensing remote control circuit 10 WELD TERMINALS CONTROL SWITCH In the WELD TERMINALS ON position the ou...

Страница 22: ...ad reapplied 19 ENGINE HOUR METER Displays the total time that the engine has been running This meter is useful for scheduling prescribed maintenance 20 CIRCUIT BREAKER For protection of Battery Charg...

Страница 23: ...AUTION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to 10 crisp increases the short circuit c...

Страница 24: ...position there is no output in the DOWNHILL PIPE mode For indicator light operation see Table B 1 TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG Tungsten Inert Gas welding To...

Страница 25: ...ol The proper setting depends on the procedure and operator prefer ence Start with the dial set at 0 ARC GOUGING The VANTAGE 580 can be used for arc gouging For optimal performance set the MODE per TA...

Страница 26: ...pivoting jack stand safety chains and 13 wheels Stiff 120 welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resis tance Low s...

Страница 27: ...solid steel wire Order KP1697 068 for 068 072 1 8 mm KP1697 5 64 for 5 64 2 0 mm MAGNUM 300 MIG GUN For 035 045 0 9 1 2 mm gas shielded wire with 15 ft 4 5 m cable LN 25 PRO Order K1802 1 Includes Con...

Страница 28: ...ee Operating Manual Parts List WARNING Read the Safety Precautions in the front of this manual and in the Engine Owner s Manual before working on this machine Keep all equipment safety guards covers a...

Страница 29: ...the oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade se...

Страница 30: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Страница 31: ...signs of deterioration are found TIGHTENING THE FAN BELT If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the pu...

Страница 32: ...mage to the machine can result if operated at speeds above maximum CLEANING THE BATTERY Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect th...

Страница 33: ...The light or other product should go ON again If the light or other product remains ON when the Test button is pushed the GFCI module is not work ing properly or has been incorrectly installed miswire...

Страница 34: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Страница 35: ...rtical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low o...

Страница 36: ...h sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Emp...

Страница 37: ...ge or broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of ad...

Страница 38: ...ition when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty remote cable or faulty...

Страница 39: ...ure the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding c...

Страница 40: ...F 1 DIAGRAMS F 1 VANTAGE 580...

Страница 41: ...F 2 DIAGRAMS F 2 VANTAGE 580...

Страница 42: ...F 3 DIAGRAMS F 3 VANTAGE 580...

Страница 43: ...F 4 DIAGRAMS F 4 VANTAGE 580...

Страница 44: ...F 5 DIAGRAMS F 5 VANTAGE 580...

Страница 45: ...F 6 DIAGRAMS F 6 VANTAGE 580...

Страница 46: ...F 7 DIAGRAMS F 7 VANTAGE 580...

Страница 47: ...F 8 DIAGRAMS F 8 VANTAGE 580 2 9 03...

Страница 48: ...F 9 DIAGRAMS F 9 VANTAGE 580...

Страница 49: ...r reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service...

Страница 50: ...685 8 55 50 1409 7 2 25 57 2 5 75 146 0 35 94 913 0 24 00 609 6 39 41 1001 20 60 523 3 28 95 735 3 36 06 915 9 60 00 1524 0 N A NOTES N A CENTER OF GRAVITY WITH OIL IN ENGINE COOLANT IN RADIATOR AND...

Страница 51: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 52: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 53: ...later than the following business day For Service outside the USA Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 USA TEL 1 216 481 8100 FAX 1 216 486 1751 WEB SITE lincolnelectric...

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