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Operator’s Manual

Vantage

®

 549X

Register your machine:   

www.lincolnelectric.com/register

 

Authorized Service and Distributor Locator:   

www.lincolnelectric.com/locator

 

IM10540

 

  |   Issue D ate Jan-20 

© Lincoln Global, Inc.  All Rights Reserved.

For use with machines having Code Numbers: 

12904, 12905

Need Help? Call 1.888.935.3877  

to talk to a Service Representative

 

 
Hours of Operation:  

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

  

 
After hours?  

Use “Ask the Experts” at lincolnelectric.com 
A Lincoln Service Representative will contact you  
no later than the following business day.

 

 
For Service outside the USA:  

Email: [email protected]

Save for future reference   

Date Purchased 

Code: (ex: 10859) 

Serial: (ex: U1060512345)

 

 
 

Содержание Vantage 549X

Страница 1: ...es having Code Numbers 12904 12905 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnele...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...ANDBY POWER CONNECTIONS A 7 WELDING OUTPUT CABLES A 8 PULSE WELDING A 8 CABLE INSTALLATION A 8 CABLE INDUCTANCE AND ITS EFFECTS ON WELDING A 9 CONTROL CABLE CONNECTIONS A 9 CROSSLINC TECHNOLOGY A 9 RE...

Страница 7: ...POWER SOURCES C 2 MAINTENANCE SECTION D ROUTINE AND PERIODIC MAINTENANCE D 1 ENGINE MAINTENANCE D 2 AIR FILTER D 2 FUEL FILTERS D 4 COOLING SYSTEM D 4 CHECKING AND REPLACING COOLANT D 4 BATTERY HANDLI...

Страница 8: ...ery Stop Electric Shock Welder Output Auto Idle Fire or explosion Voltage Output High Idle Battery explosion Amperage Output Start Battery acid A Welding Amperage Glow Plug Ur Reduced Open Circuit Vol...

Страница 9: ...inder 49 4 HP 37 kW Turbocharged Water Cooled Diesel Engine Speed RPM Displacement High Idle 1800 Low Idle 1525 Full Load 178 cu in 2 9L Bore x Stroke 3 62 x 4 33 92mm x 110mm Starting System Capaciti...

Страница 10: ...nd fires The machine is shipped with the VRD switch in the OFF position To turn it On or Off Turn the engine Off Disconnect the negative battery cable Lower the Front panel by removing 4 side panel sc...

Страница 11: ...ft this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder Do not lift machine if lift bale is damaged Do not operate machine while suspended from lift ba...

Страница 12: ...structions Do not install equipment where air flow is restricted Equipment or the engine may overheat Do not weld on the base Welding on the base may cause fuel tank explosion or fire Always ground th...

Страница 13: ...from DOC pipe protruding from roof Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction away from...

Страница 14: ...receptacle The auxiliary power capacity is 11 000 watts continuous of 60 Hz single phase power The auxiliary power capacity rating in watts is equivalent to volt amperes at unity power factor The 240...

Страница 15: ...aximum rated load for each leg of the 240 VAC auxiliary is 50 amps Loading above the rated output will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or othe...

Страница 16: ...ls 3 Connect the electrode holder and work cables to the weld output terminals The terminals are identified on the case front 4 Tighten the flanged nuts securely 5 Be certain that the metal piece you...

Страница 17: ...r and Power Feed systems Most are designed to be connected end to end for ease of extension Generally it is recommended that the total length not exceed 200 ft 61 m The use of non standard cables espe...

Страница 18: ...mote setting of the preset arc current is set through the 12 pin connector The remote input sets the arc current preset over the full range from minimum to maximum The left digital output display will...

Страница 19: ...he switch positions on the Vantage 549X will be dependent on the type of accessory chosen Reference Table A 4 and Figure A 6 for guidance on how to properly set up each accessory WARNING FIGURE A 6 We...

Страница 20: ...eco Plug Receptacle 3 0 600A 60 50 ft 15 3 m K2485 3 Adapter Lug to Tweco Style Receptacle Adapter K2487 1 Item Desc K Machine Vantage 549X K3534 2 Remote CrossLinc Remote K4345 1 Weld Power Cable Wel...

Страница 21: ...ld 350A FCAW SS Welding Gun 15 ft 1 16 5 64 K126 12 Work Cable Weld Power Cable Lug to Lug 3 0 600A 60 35 ft 10 6 m K1842 35 Work Clamp GC 500 Work Clamp 500A 60 Duty Cycle K910 2 Weld Power Cable Wel...

Страница 22: ...10 FIGURE A 10 FIGURE A 11 Item Desc K Machine Vantage 549X K3534 2 Accessory TIG Module K930 2 Control Cable 9 14 Pin Cable K936 1 Torch PTA 26 25 ft K1783 4 Foot Pedal Foot Amptrol 25 ft K870 Electr...

Страница 23: ...ent ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the sliding door closed and the side panels in place as these provide maximum protection from moving parts and insure proper cooling ai...

Страница 24: ...level on the dipstick Add oil if necessary to bring the level up to the full mark Do not overfill Close engine door Check radiator for proper coolant level Fill if necessary See Engine Owner s Manual...

Страница 25: ...CV WIRE mode or preset arc current CC STICK DOWNHILL PIPE ARC GOUGING and TIG modes to be set prior to welding using the OUTPUT CONTROL dial During welding the meters will display the actual output v...

Страница 26: ...ange when the electrode short circuits to the work Increasing the pinch from 10 to 10 may reduce spatter while decreasing the pinch will make the puddle more fluid resulting in a flatter and smoother...

Страница 27: ...the VRD has reduced the OCV to less than 30V During welding the red light will illuminate whenever the arc voltage is equal to or greater than 30V This means that the red and green light may alternate...

Страница 28: ...the machine has cooled down to an acceptable temperature to reestablish output 32 DIAGNOSTIC PLUG This is used by field service shops to connect and troubleshoot engine error codes found on the firewa...

Страница 29: ...l show FC SS Figure B 7 FC gS Figure B 8 or MIG Figure B 9 This setting will be stored in system memory and will be remembered between machine power cycles This setting will only be visible if the pro...

Страница 30: ...AULT SETTINGS Pressing and holding the hidden reset push button for 5 seconds will cause certain stored values to be reset to defaults The stored hot start values will return to a default setting of 5...

Страница 31: ...ace Because of the different configuration options your system may not have all of the following adjustments See ACCESSORIES section for kits and options available to use with the Vantage 549X visit l...

Страница 32: ...TIG welding applications The TOUCH START TIG setting of the MODE switch is for DC TIG welding To initiate a weld the OUTPUT CONTROL knob is first set to the desired current and the tungsten is touched...

Страница 33: ...0 6 8 13 17 5 7 11 15 6 7 8 3 2 1 8 250 400 25 40 7 11 15 23 5 7 11 15 4 0 5 32 400 500 40 55 10 12 21 25 6 8 13 17 8 10 4 8 3 16 500 750 55 80 11 13 23 27 8 10 18 22 6 4 1 4 750 1000 80 125 13 15 28...

Страница 34: ...CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in Table B 3 below If gouging above 450 amps it is recommended to set the mach...

Страница 35: ...l stick out while welding Electrical stick out is the distance from the contact tip to the work piece The Vantage 549X waveforms are optimized for a 0 75 stick out The adaptive behavior supports a ran...

Страница 36: ...under 10V CrossLinc is not compatible with High Frequency TIG If high frequency is in the area the cables need to routed as far as possible from each other Also follow all high frequency best practice...

Страница 37: ...I protection one 50 amp 120 240 VAC single phase 14 50R receptacle and one 50 amp 240 VAC three phase 15 50R receptacle The auxiliary power capacity is 11 000 watts of 60 Hz single phase power or 19 0...

Страница 38: ...Fuel Consumption Full Tank equals 25 gal 94 6L GAL HR L HR RUN TIME HRS WITH FULL TANK High Idle 0 71 2 69 35 2 Low Idle 0 36 1 37 68 9 100A 24V 0 83 3 15 30 0 200A 28V 1 02 3 87 24 4 300A 32V 1 27 4...

Страница 39: ...t 115 230V 50 amps Order K802N Polarity Multi Process Switch Offers easy polarity switching and process changes for all Lincoln Chopper Technology engine driven welders Purchase the Docking Kit to mou...

Страница 40: ...Stud to Tweco Female Adapter LENCO CT 40FS K2946 1 Tweco Style Cam Lock Adapter Plug for 2 0 50 mm2 cable K3416 70 Tweco Style Plug Male 1 0 thru 2 0 K3416 90 Tweco Style Plug Male 3 0 thru 4 0 K3417...

Страница 41: ...power to the machine Use Personal Protective Equipment PPE including safety glasses dust mask and gloves to avoid injury This also applies to persons who enter the work area MOVING PARTS can injure Do...

Страница 42: ...reduced engine life Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result Never run the engine without the air cleaner Rapid engine wear...

Страница 43: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Страница 44: ...thermal expansion and contraction of the engine coolant The system is CHECKING AND REPLACING COOLANT HOT COOLANT can burn skin Do not remove cap if radiator is hot Check the coolant level by observin...

Страница 45: ...attery charger manufacturer for proper charger settings and charging time ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining It is recommended that e...

Страница 46: ...dry protected areas VANTAGE 549X ITEM MAKE PART NUMBER SERVICE INTERVAL AIR CLEANER ELEMENT DONALDSON FLEETGUARD P822768 AF25553 WITH SERVICE INDICATOR CLEAN AS NEEDED REPLACE AS INDICATED BY THE SER...

Страница 47: ...iance connected to it but trips each time an appliance is connected to it the appliance has a ground fault and needs to be repaired or replaced DO NOT USE THE APPLIANCE IF THIS CONDITION OCCURS A REAL...

Страница 48: ...hout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Lo...

Страница 49: ...our Field Service Facility 6 Check 30A Breaker ECU 1 Out of fuel 2 Fuel shut off valve is in the off posi tion make sure the valve lever is in the open position lever in line with the Hose 3 Engine sh...

Страница 50: ...2 Faulty engine alternator 3 Loose or broken lead in charging circuit 4 Loose fan belt may need tighten ing 1 Idler switch in HIGH idle position make sure switch is set to AUTO 2 Faulty relay 3 Fault...

Страница 51: ...Idler relay 1 Broken lead in rotor circuit 2 Faulty field diode module 3 Faulty Weld Control PCB 4 Faulty rotor 1 Faulty remote kit 2 Faulty output control poten tiometer 3 Faulty output control wiri...

Страница 52: ...2 B1 B4 B5 B6 LEFT SIDE CHOPPER PCB NEG B POS B 14 13 283 284 DIAGNOSTIC PLUG 287 288 BUS BOARD 62 PIN ENGINE CONNECTOR 60 PIN ECU A CONNECTOR 94 PIN ECU B CONNECTOR RIGHT SIDE CHOPPER PCB 254 USER IN...

Страница 53: ...1 32 93 836 3 45 59 1157 9 3 82 97 1 8 95 227 3 28 99 736 2 19 63 498 6 23 96 608 6 50 38 1279 6 54 44 1382 9 7 03 178 5 24 47 621 4 12 61 320 3 20 69 525 5 43 36 1101 2 51 44 1306 5 69 00 1752 6 51 7...

Страница 54: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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