manualshive.com logo in svg

Lincoln Electric Vantage 435X, Руководство оператора, Страница: 39 / 57

Поделиться
Скачать
Lincoln Electric Vantage 435X Скачать руководство пользователя страница 39

B-1

7

OPERATION

TYPICAL FUEL CONSUMPTION 

Refer to Table B.7 for typical fuel consumption of the Vantage

®

435X Engine for various operating scenarios. 

TABLE B.7 

(Deutz D2.9L4) Fuel Consumption 

*Full Tank equals 20 gal. (75.7L)

GAL. / HR. L / HR.

RUN TIME 

(HRS.) 

WITH FULL 

TANK*

High Idle

0.54

2.06

36.7

Low Idle

0.50

1.89

40.1

100A 24V

0.70

2.64

28.6

200A 28V

0.89

3.38

22.4

300A 32V

1.16

4.39

17.2

400A 36V

1.53

5.79

13.1

520A 30V

1.65

6.26

12.1

11kW Single Phase Power

1.19

4.51

16.8

17kW Three Phase Power

1.62

6.14

12.3

VANTAGE

®

 435X 

Содержание Vantage 435X

Страница 1: ...nes having Code Numbers 12901 12903 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards o...

Страница 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...ANDBY POWER CONNECTIONS A 7 WELDING OUTPUT CABLES A 8 PULSE WELDING A 8 CABLE INSTALLATION A 8 CABLE INDUCTANCE AND ITS EFFECTS ON WELDING A 9 CONTROL CABLE CONNECTIONS A 9 CROSSLINC TECHNOLOGY A 9 RE...

Страница 7: ...POWER SOURCES C 2 MAINTENANCE SECTION D ROUTINE AND PERIODIC MAINTENANCE D 1 ENGINE MAINTENANCE D 2 AIR FILTER D 2 FUEL FILTERS D 4 COOLING SYSTEM D 4 CHECKING AND REPLACING COOLANT D 4 BATTERY HANDLI...

Страница 8: ...ery Stop Electric Shock Welder Output Auto Idle Fire or explosion Voltage Output High Idle Battery explosion Amperage Output Start Battery acid A Welding Amperage Glow Plug Ur Reduced Open Circuit Vol...

Страница 9: ...arged Water Cooled Diesel Engine Speed RPM Displacement High Idle 1800 Low Idle 1500 Full Load 178 cu in 2 9L Bore x Stroke 3 62 x 4 33 92mm x 110mm Starting System Capacities 12 VDC Battery and Start...

Страница 10: ...se guidelines may result in an overtemp condition resulting in engine shut down DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under be covered with a steel plate...

Страница 11: ...not lift this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder Do not lift machine if lift bale is damaged Do not operate machine while suspended from l...

Страница 12: ...g rubber mounts Follow vehicle manufacturer s instructions Do not install equipment where air flow is restricted Equipment or the engine may overheat Do not weld on the base Welding on the base may ca...

Страница 13: ...T PIPE Remove cap from DOC pipe protruding from roof Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired dir...

Страница 14: ...receptacle The auxiliary power capacity is 11 000 watts continuous of 60 Hz single phase power The auxiliary power capacity rating in watts is equivalent to volt amperes at unity power factor The 240...

Страница 15: ...aximum rated load for each leg of the 240 VAC auxiliary is 50 amps Loading above the rated output will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or othe...

Страница 16: ...ls 3 Connect the electrode holder and work cables to the weld output terminals The terminals are identified on the case front 4 Tighten the flanged nuts securely 5 Be certain that the metal piece you...

Страница 17: ...he Vantage 435X to the wire feeder The control cable consists of two power leads one twisted pair for digital communication and one lead for voltage sensing The 5 pin ArcLink connection on the Vantage...

Страница 18: ...onnector The remote input sets the arc current preset over the full range from minimum to maximum The left digital output display will show the maximum setting for the arc current preset range as set...

Страница 19: ...he switch positions on the Vantage 435X will be dependent on the type of accessory chosen Reference Table A 4 and Figure A 6 for guidance on how to properly set up each accessory WARNING FIGURE A 6 AC...

Страница 20: ...ceptacle 3 0 600A 60 50 ft 15 3 m K2485 3 Adapter Lug to Tweco Style Receptacle Adapter K2487 1 Item Desc K Machine Vantage 435X K4107 3 Remote CrossLinc Remote K4345 1 Weld Power Cable Weld Cable Twe...

Страница 21: ...ld 350A FCAW SS Welding Gun 15 ft 1 16 5 64 K126 12 Work Cable Weld Power Cable Lug to Lug 3 0 600A 60 35 ft 10 6 m K1842 35 Work Clamp GC 500 Work Clamp 500A 60 Duty Cycle K910 2 Weld Power Cable Wel...

Страница 22: ...10 FIGURE A 10 FIGURE A 11 Item Desc K Machine Vantage 435X K4107 3 Accessory TIG Module K930 2 Control Cable 9 14 Pin Cable K936 1 Torch PTA 26 25 ft K1783 4 Foot Pedal Foot Amptrol 25 ft K870 Electr...

Страница 23: ...ent ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the sliding door closed and the side panels in place as these provide maximum protection from moving parts and insure proper cooling ai...

Страница 24: ...level on the dipstick Add oil if necessary to bring the level up to the full mark Do not overfill Close engine door Check radiator for proper coolant level Fill if necessary See Engine Owner s Manual...

Страница 25: ...ery voltage are white They will turn red when outside normal operating ranges 2 DIGITAL OUTPUT METERS The digital meters allow the preset arc output voltage CV WIRE mode or preset arc current CC STICK...

Страница 26: ...ange when the electrode short circuits to the work Increasing the pinch from 10 to 10 may reduce spatter while decreasing the pinch will make the puddle more fluid resulting in a flatter and smoother...

Страница 27: ...CV to less than 30V During welding the red light will illuminate whenever the arc voltage is equal to or greater than 30V This means that the red and green light may alternate depending on the weld vo...

Страница 28: ...or after the thermal has cleared and closed after the machine has cooled down to an acceptable temperature to reestablish output 32 DIAGNOSTIC PLUG shops to connect and troubleshoot engine error codes...

Страница 29: ...l show FC SS Figure B 7 FC gS Figure B 8 or MIG Figure B 9 This setting will be stored in system memory and will be remembered between machine power cycles This setting will only be visible if the pro...

Страница 30: ...o a default setting of 5 on the display 0 at the attribute The work point values will all be reset to the minimum from the weld table for each respective weld mode The alternate CV mode selection will...

Страница 31: ...ace Because of the different configuration options your system may not have all of the following adjustments See ACCESSORIES section for kits and options available to use with the Vantage 435X visit l...

Страница 32: ...TIG welding applications The TOUCH START TIG setting of the MODE switch is for DC TIG welding To initiate a weld the OUTPUT CONTROL knob is first set to the desired current and the tungsten is touched...

Страница 33: ...0 6 8 13 17 5 7 11 15 6 7 8 3 2 1 8 250 400 25 40 7 11 15 23 5 7 11 15 4 0 5 32 400 500 40 55 10 12 21 25 6 8 13 17 8 10 4 8 3 16 500 750 55 80 11 13 23 27 8 10 18 22 6 4 1 4 750 1000 80 125 13 15 28...

Страница 34: ...CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in Table B 3 below If gouging above 450 amps it is recommended to set the mach...

Страница 35: ...l stick out while welding Electrical stick out is the distance from the contact tip to the work piece The Vantage 435X waveforms are optimized for a 0 75 stick out The adaptive behavior supports a ran...

Страница 36: ...les need to routed as far as possible from each other Also follow all high frequency best practices including an driven earth ground PARALLELING When paralleling machines in order to combine their out...

Страница 37: ...gs or approved double insulated tools with two wire plugs The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle SIMULTANEOUS W...

Страница 38: ...button The STATUS LED should turn green If the STATUS LED does not turn red and green as indicated or flashes red the GFCI failed the test and should be replaced An electric shock can result in seriou...

Страница 39: ...eutz D2 9L4 Fuel Consumption Full Tank equals 20 gal 75 7L GAL HR L HR RUN TIME HRS WITH FULL TANK High Idle 0 54 2 06 36 7 Low Idle 0 50 1 89 40 1 100A 24V 0 70 2 64 28 6 200A 28V 0 89 3 38 22 4 300A...

Страница 40: ...r lock Order K2641 2 Full KVA Power Plug Kit Provides four 115V plugs rated at 20 amps each and one dual voltage full KVA plug rated at 115 230V 50 amps Order K802N Polarity Multi Process Switch Offer...

Страница 41: ...G and flux cored welding The push and turn digital controls and color display screen make setup and operation intuitive and easy while the all metal wire drive and sturdy sheet metal construction make...

Страница 42: ...power to the machine Use Personal Protective Equipment PPE including safety glasses dust mask and gloves to avoid injury This also applies to persons who enter the work area MOVING PARTS can injure Do...

Страница 43: ...efer to Table D 1 at the end of this section for various engine maintenance components AIR FILTER engine life could result Never run the engine without the air cleaner Rapid engine wear will result fr...

Страница 44: ...elf and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end ca...

Страница 45: ...coolant level by observing the level in the radiator Add 50 50 antifreeze water solution if the level is low by removing the radiator cap and adding coolant into the radiator Fill up to the To drain t...

Страница 46: ...attery charger manufacturer for proper charger settings and charging time ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining It is recommended that e...

Страница 47: ...ements please refer to the Engine Owner s Manual NAMEPLATES WARNING DECALS MAINTENANCE Whenever routine maintenance is performed on this machine or at least yearly inspect all nameplates and labels fo...

Страница 48: ...iance connected to it but trips each time an appliance is connected to it the appliance has a ground fault and needs to be repaired or replaced DO NOT USE THE APPLIANCE IF THIS CONDITION OCCURS A REAL...

Страница 49: ...hout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Lo...

Страница 50: ...our Field Service Facility 6 Check 30A Breaker ECU 1 Out of fuel 2 Fuel shut off valve is in the off posi tion make sure the valve lever is in the open position lever in line with the Hose 3 Engine sh...

Страница 51: ...2 Faulty engine alternator 3 Loose or broken lead in charging circuit 4 Loose fan belt may need tighten ing 1 Idler switch in HIGH idle position make sure switch is set to AUTO 2 Faulty relay 3 Fault...

Страница 52: ...Idler relay 1 Broken lead in rotor circuit 2 Faulty field diode module 3 Faulty Weld Control PCB 4 Faulty rotor 1 Faulty remote kit 2 Faulty output control poten tiometer 3 Faulty output control wiri...

Страница 53: ...2 65A 66A 46A 3200MFD 300V 3200MFD 300V 5 J47 8 4 1 3 2 4 1 J46 65 66 46A 45 52B 51B 52A 52 51 51A 206F 208F 1 4 J35 8 5 284 283 54 53 232C ECB76B 200N 208F 206F 5K DIAGNOSTIC PLUG 287 288 BUS BOARD 6...

Страница 54: ...Y FUEL TANK N B TRAILER MOUNTING HOLES 28 82 732 2 75 69 8 N A 39 12 993 7 43 27 1099 1 45 72 1161 3 49 96 1269 1 30 00 762 27 00 685 8 48 94 1243 1 22 42 569 4 33 33 846 6 41 54 1055 2 43 32 1100 4 3...

Страница 55: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 56: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 57: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

Отзывы:

Нет отзывов