Lincoln Electric VANTAGE 400 AU 11959 Скачать руководство пользователя страница 21

B-3

OPeRatION

B-3
4. aRC CONtROL

The ARC CONTROL dial is active in

the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and

has different functions in these modes. This control is not

active in the TIG and ARC GOUGING mode.

CC-stICK mode:

In this mode, the ARC CONTROL dial sets

the short circuit current (arc-force) during stick welding to

adjust for a soft or crisp arc. Increasing the dial from –10

(soft)  to +10 (crisp) increases the short circuit current and

prevents sticking of the electrode to the plate while welding.

This can also increase spatter. It is recommended that the

ARC CONTROL be set to the minimum number without elec-

trode sticking. Start with a setting at 0.

DOWNHILL PIPe mode:

In this mode, the ARC CONTROL

dial sets the short circuit current (arc-force) during stick weld-

ing to adjust for a soft or a more forceful digging arc (crisp).

Increasing the number from –10 (soft) to +10 (crisp) increas-

es the short circuit current which results in a more forceful

digging arc. Typically a forceful digging arc is preferred for

root and hot passes. A softer arc is preferred for fill and cap

passes where weld puddle control and deposition ("stacking"

of iron) are key to fast travel speeds. It is recommended that

the ARC CONTROL be set initially at 0.

CV-WIRe mode:

In this mode, turning the ARC CONTROL

clock wise from –10 (soft) to +10 (crisp) changes the arc from

soft and washed-in to crisp and narrow. It acts as an induc-

tance/pinch control. The proper setting depends on the pro-

cedure and operator preference. Start with a setting of 0.

5. WeLD OUtPUt teRMINaLs WItH  fLaNGe

NUt- 

Provides a connection point for the electrode and

work cables.

6. GROUND stUD- 

Provides a connection point for

connecting the machine case to earth ground.

7. 14-PIN CONNeCtOR-

For attaching wire feeder control

cables. Includes contactor closure circuit, auto-sensing

remote control circuit, and 42V power. The remote control

circuit operates the same as the 6-Pin Amphenol.

8. 6-PIN CONNeCtOR-

For attaching optional remote con-

trol equipment. Includes auto-sensing remote control circuit.

9. WeLD teRMINaLs CONtROL sWItCH-

In the

WELD TERMINALS ON position, the output is electrically hot

all the time. In the REMOTELY CONTROLLED position, the

output is controlled by a wire feeder or amptrol device, and is

electrically off until a remote switch is depressed.

10. WIRe feeDeR VOLtMeteR sWItCH:

Matches the polarity of the wire feeder voltmeter to the

polarity of the electrode.

11. VRD (Voltage Reduction Device) INDICatOR

LIGHts - 

On the front panel of the VANTAGE® 400 (AU)

are two indicator lights. A red light when lit indicates

OCV(Open Circuit Voltage) is equal to or

greater than 30V

and a green light when lit indicates 

OCV(Open Circuit

Voltage)

is less than 30V.

The VRD “On/Off” switch inside the control panel must be

“On” for the VRD function to be active and the lights to be

enabled. When the machine is first started with VRD

enabled, both lights will illuminate for 5 seconds.

These lights monitor the 

OCV(Open Circuit Voltage)

and

weld voltage at all times. In all modes when not welding the

green light will illuminate indicating that the VRD has

reduced the OCV to less than 30V. During welding the red

light will illuminate whenever the arc voltage is equal to or

greater than 30V. This means that the red and green light

may alternate depending on the weld voltage. This is nor-

mal operation. 

If the red light remains illuminated when not welding, the

VRD is not functioning properly. Please refer to your local

field service shop for service.

If the VRD is turned “On” and the lights don’t come “On”,

refer to the trouble shooting section.

taBLe B.1

VRD INDICATOR LIGHTS

MODE

VRD "ON"

VRD "OFF"   

CC-STICK OCV

Green (OCV Reduced)

While

Red or Green

Welding (Depends on Weld Voltage) *

CV-WIRE OCV

Green (OCV Reduced)            

Green (No OCV)

Weld Terminals Remotely Controlled

Gun Trigger Open

No Lights

While

Red or Green

Welding (Depends on Weld Voltage) *

PIPE

OCV

Green (No Output)

While

Not Applicable (No Output)

Welding

ARC GOUGING  OCV        Green (OCV Reduced)

While 

(Depends on Weld Voltage) *

Welding

TIG

OCV

Green (Process is Low Voltage)

While

Green (Process is Low Voltage)

Welding

*

It is normal for the lights to alternate between colors while welding.

VaNtaGe® 400 (aU)

Содержание VANTAGE 400 AU 11959

Страница 1: ...nes having Code Numbers 11959 12307 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Страница 2: ...he general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you...

Страница 3: ...y guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e...

Страница 4: ...ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suita...

Страница 5: ...lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard fo...

Страница 6: ...ponsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding th...

Страница 7: ...ommendations Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metal...

Страница 8: ...ly important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on...

Страница 9: ...8 ________________________________________________________________________________ Operation section B Safety Precautions B 1 General Description B 1 For Auxiliary Power B 1 Engine Operation B 1 Add...

Страница 10: ...g Optional Spark Arrestor D 5 Welder Generator Maintenance D 6 Storage D 6 Cleaning D 6 Brush Removal and Replacement D 6 ________________________________________________________________________ troub...

Страница 11: ...ssure Mechanical Fuel Pump Auto air bleed Mechanical with Full Flow Filter EPA Tier IV Interim system Electric shutoff solenoid Indirect fuel injector aIR CLeaNeR eNGINe IDLeR MUffLeR eNGINe PROteCtIO...

Страница 12: ...ptacles Residual Current Device RCD Circuit Breakers Thermal Magnetic Other Circuit Breakers 400V 3 Ph x 1 230V 1 Ph x 2 14 Pin Connector 6 Pin Connector 4 pole 40Amp 30mA trip current 3 Phase 20 Amp...

Страница 13: ...od electrical con nections also limits the possibility of other safety issues such as heat generated damage burns and fires The machine is shipped with the VRD switch in the On position To turn it On...

Страница 14: ...weight of Lincoln equipment and likely additional attachments 2 Proper support of and attachment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placem...

Страница 15: ...ighways MUffLeR OUtLet PIPe Using the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction Tighten using a 9...

Страница 16: ...ding stud marked with the symbol is provided on the front of the welder WeLDING teRMINaLs The VANTAGE 400 AU is equipped with a toggle switch for selecting hot welding terminal when in the WELD TERMIN...

Страница 17: ...the high idle speed the wire will begin to feed and the welding process started When welding is stopped the engine will revert to low idle speed after approximately 12 seconds unless welding is resum...

Страница 18: ...ng clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current 4 Set the MODE switch to the CV WIRE position 5 Set the WELD TERMINAL...

Страница 19: ...he desired operating mode Full power is available regardless of the welding control settings providing no welding current is being drawn eNGINe OPeRatION Before Starting the Engine Be sure the machine...

Страница 20: ...connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CONTROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the vo...

Страница 21: ...uipment Includes auto sensing remote control circuit 9 WeLD teRMINaLs CONtROL sWItCH In the WELD TERMINALS ON position the output is electrically hot all the time In the REMOTELY CONTROLLED position t...

Страница 22: ...INe HOUR MeteR Displays the total time that the engine has been running This meter is useful for scheduling prescribed maintenance 18 eNGINe PROteCtION LIGHt A warning indi cator light for Low Oil Pre...

Страница 23: ...lve is located on the fuel pre filter CaUtION The ARC CONTROL dial sets the short circuit current arc force during stick welding to adjust for a soft or crisp arc Increasing the number from 10 soft to...

Страница 24: ...With the VRD switch in the ON position there is no output in the DOWNHILL PIPE mode For indicator light operation see table B 1 tIG WeLDING The TOUCH START TIG setting of the MODE switch is for DC TIG...

Страница 25: ...s is to receive a low voltage welding process There is no difference in operation with the VRD On or Off for this mode For indicator light oper ation see table B 1 WIRe WeLDING CV Connect a wire feede...

Страница 26: ...ty KP1697 5 64 Drive Roll Kit Includes 2 polished U groove drive rolls outer wire guide and inner wire guide for solid core wire Used on LN 25 Pro KP1697 068 Drive Roll Kit Includes 2 polished U groov...

Страница 27: ...All nuts and bolts for tightness Electrical systems Valve clearances Tighten cylinder head Renew the engine breather Air filter element Air filter earlier check may be required Alternator drive belt A...

Страница 28: ...he oil container to be sure it includes the letters indicated Note An S grade oil must not be used in a diesel engine or damage may result It IS permissible to use an oil that meets S and C grade serv...

Страница 29: ...itself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Страница 30: ...signs of deterioration are found tIGHteNING tHe faN BeLt If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by press ing on the belt midway between the p...

Страница 31: ...o the machine can result if operated at speeds above maximum CLeaNING tHe BatteRy Keep the battery clean by wiping it with a damp cloth when dirty If the terminals appear corroded discon nect the batt...

Страница 32: ...rings to wear and darken slightly Inspect the brushes when a generator over haul is necessary Do not attempt to polish slip rings while the engine is running service and Repair should only be perform...

Страница 33: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Страница 34: ...vertical position of handle 2 Fuel Filters dirty clogged Check and replace main filter element and or Inline Fuel Filter 3 Out of fuel Fill tank and bleed fuel system 4 High coolant temperature or low...

Страница 35: ...sides of base and exhaust end case back 1 Dirty fuel or air filters Inspect and clean replace filters as needed Inspect and clean replace filters as needed 2 Water in fuel If water found in tank Empty...

Страница 36: ...kage or broken spring 2 Faulty PC board Control or Idler 1 Fuel filter clogged Replace 2 Air filter clogged clean or replace 3 High idle setting incorrect check and adjust if required 4 Valves out of...

Страница 37: ...Weld Terminals On position when welding without control cable 3 Faulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin connector Check connections 2 Faulty re...

Страница 38: ...re the electrode wire gas voltage current etc is correct for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable connections 4 The welding ca...

Страница 39: ...f 1 DIaGRaMs f 1 VaNtaGe 400 aU...

Страница 40: ...f 2 DIaGRaMs f 2 VaNtaGe 400 aU...

Страница 41: ...f 3 DIaGRaMs f 3 VaNtaGe 400 aU...

Страница 42: ...f 4 DIaGRaMs f 4 VaNtaGe 400 aU...

Страница 43: ...r reference only It may not be accurate for all machines covered by this manual the specific diagram for a particular code is included with the machine If the diagram is illegible write to the service...

Страница 44: ...5 50 1409 7 2 25 57 2 5 75 146 0 35 94 913 0 24 00 609 6 39 81 20 60 523 3 28 95 735 3 36 06 915 9 28 13 714 5 60 00 1524 0 16 25 412 8 N A N A CENTER OF GRAVITY WITH OIL IN ENGINE COOLANT IN RADIATOR...

Страница 45: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 46: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 47: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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