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G-10
ELECTRICAL DIAGRAMS
SQUARE WAVE TIG 255
MACHINE SCHEMATIC — SQUARE WAVE TIG 255
SCR2 GATE
SCR3 GATE
SCR1 GATE
S C R 4
S C R 1
S C R 3
S C R 2
M A I N
R E C T I F I E R
D 1
1 5 0 /400
O U T P U T
I N D U C T O R
A C
D C
D C
D C
D C
D C
D C
A C
A C
A C
+
+
-
-
A
B
C
D
E
F
U
N
R
B
W
R E C E P T A C L E
R E M O T E
C U R R E N T
C O N T R O L
R E M O T E
A R C S T A R T
S W I T C H
1 0 K
R 1
R 2
C 1
P O L A R I T Y
S W I T C H
S H U N T
E L E C T R O D E
W O R K
S V 1
S V 2
G A S
S O L E N O I D
S O L E N O I D
W A T E R
C B 1
1 1 5 V / 1 5 A
F A N
X 3
X 4
2 5 0
S E E N O T E A
M A I N
T R A N S F O R M E R
R E C O N N E C T
P A N E L
X 2
X 1
H 1
H 2
H 3
H 4
L 2
L 1
T 1
P L 1
C
O
N
T
R
O
N O CONNECTION
E L E C T R I C A L S Y M B O L S P E R E 1 5 3 7
SCR4 GATE
+
-
INPUT
LINES
C 8
C 7
T M
DISPLAY
CLOSED
IN DC
R E M O T E
H I G H F R E Q .
T R A N S F O R M E R
. 2 2 / 4 0 0 V
. 2 2 / 4 0 0 V
1 1 5 V A C
R E C E P T A C L E
3 K V
. 0 0 4 7 /
G
L E D ( + )
D 0
D 1
D 2
D 3
D 4
D 5
D 6
D 7
L E D ( - )
V D D
V o
R / W
V S S
R S
E
LCD
ROW 3
COL 1
COL 2
COL 3
COL 4
KEYPAD
SCR1 GATE
SCR2 GATE
SCR3 GATE
SCR4 GATE
SCR3 CATHODE
SCR4 CATHODE
4 0 0 A / 2 0 0 m V
24VAC
16VAC
16VAC
16VAC
S Q U A R E W A V E T I G 2 5 5
BUZZER
PIEZO
S2A
S 2
1 J 9
2 J 9
3 J 9
4 J 9
5 J 9
6 J 9
7 J 9
8 J 9
4 / 2 2 0
5 0 / 1 0 0
SCR1 & SCR2 CATHODE
9J5
4J5
1J5
2J5
3J5
8J5
6J5
4J11
1J11
2J11
3J11
8J11
6J11
SCR4 CATHODE (MAIN RECTIFIER AC1)
SCR3 CATHODE (MAIN RECTIFIER AC2)
SCR1 & SCR2 CATHODE (MAIN REC)
MAIN RECTIFIER -
10J10
4J10
1J10
12J10
2J10
3J10
9J10
7J10
12J6
5J6
2J6
8J6
1J6
ELECTRODE SENSE
WORK SENSE
REMOTE CONTROL HIGH
REMOTE CONTROL WIPER
REMOTE CONTROL LOW
18VAC
18VAC
115VAC
115VAC FOR HI-FREQ
HI-FREQ CONTROL1
HI-FREQ CONTROL 2
115VAC FOR SOLENOIDS
115VAC FOR SOLENOIDS
3J4
2J4
3J14
2J14
6J14
ARC START SWITCH
ARC START SWITCH
3J6
4J6
11J6
AC/DC MICROSWITCH
10J6
AC/DC MICROSWITCH
10J12
ELECTRODE SENSE
WORK SENSE
AC/DC MICROSWITCH
AC/DC MICROSWITCH
4J13
12J13
5J13
13J13
2J13
1J13
9J13
O P T I O N A L A M P T R O L R E M O T E
C O N T R O L A N D A R C S T A R T S W I T C H
3J8
9J8
1J8
7J8
2J8
6J8
12J8
5J8
11J8
4J8
10J8
6 J 6
1 3 J 6
T 3
S
F
H I G H
F R E Q U E N C Y
C I R C U I T
C 3
. 0 0 1 5 /
1 2 K V
X 5
5 0 / 6 0 H Z M A C H I N E S O N L Y
5J4
1J4
4J4
1J3
2J3
9J3
10J3
11J3
12J3
13J3
14J3
15J3
16J3
4J3
5J3
7J3
3J3
6J3
8J3
R O W 1
R O W 2
R O W 3
1J1
2J1
3J1
4J1
5J1
6J1
7J1
8J1
C O L 4
C O L 3
C O L 2
C O L 1
1J2
5J2
3J2
7J2
9J2
ROW 1
ROW 2
ROW 4
ROW 5
2J2
4J2
6J2
8J2
9J11
4J12
11J12
5J12
12J12
2J12
8J12
1J12
3J12
3J15
2J15
6J15
1J15
5J15
4J15
4 3 2
4 3 3
4 3 2 B
4 3 5
4 3 6
4 2 9
4 3 2 A
2 3 2 A
2 3 3
2 2 9
2 3 7
2 3 5
2 3 6
3 0 3
3 1 1
3 0 1
3 0 9
3 0 2
3 1 3 C
3 0 5
3 1 2
3 0 4
2 1 8 A
2 1 7 A
G 3
G 2
2 2 0 A
G 1
G 4
2 1 6 A
( - )
( + )
C 8
C 9
C 4
C 5
S P A R K
G A P
BYPASS
PC BOARD
L
P
C
B
O
A
R
D
T
P
R
O
E
C
T
I
O
N
P
C
B
O
A
R
D
2 3 1
2 3 2
2 3 0 E
2 3 0
2 3 0 C
2 2 9 A
5 2
5 2 A
2 3 0 D
2 3 2 B
2 3 3 A
2 3 0 E
R 3
2 0 0 / 1 0 0
R 4
2 0 0 / 1 0 0
5 0 / 4 6 0
L E A D # 2 5 0 C O N N E C T S T O " H I G H " T E R M I N A L O N
F R O M M A I N T R A N S F O R M E R ( T 1 )
R E C O N N E C T P A N E L , A L O N G W I T H C O R R E C T L E A D
2 0 8 / 2 3 0 / 4 6 0 , 2 0 0 / 3 8 0 / 4 4 0
L E A D # 2 5 0 C O N N E C T S T O T H E H 5 L E A D O F
T H E M A I N T R A N S F O R M E R ( T 1 )
2 3 0 / 4 6 0 / 5 7 5
L E A D # 2 5 0 C O N N E C T S T O T H E " M I D " T E R M I N A L
O N T H E R E C O N N E C T P A N E L , A L O N G W I T H T H E
H 3 L E A D F R O M T H E M A I N T R A N S F O R M E R ( T 1 )
N O T E A :
C O N N E C T S A C C O R D I N G T H E T H E I N P U T V O L T A G E
L E A D # 2 5 0 F R O M P O W E R F A C T O R C A P A C I T O R S
B - B L A C K
R - R E D
Y - Y E L L O W
G - G R E E N
U - B L U E
W - W H I T E
C O M P O N E N T V A L U E
U N I T S :
C A P A C I T O R S :
M F D / V O L T S
R E S I S T O R S :
O H M S / W A T T S
L E A D C O L O R I N G C O D E :
C O N N E C T O R P I N N U M B E R S :
V I E W O F C O N N E C T O R O N P C B O A R D
1 2 3
8
9
1 6
L A T C H
E X A M P L E : T H I S P I N I N
C O N N E C T O R J 1 0 I S " 6 J 1 0 "
1 2 3
O - O R A N G E
1 6
2 7 3 6
S C H E M A T I C - M A C H I N E
12J8
11J8
10J8
B
B
R
W
R
O
U
Y
Y
U
O
8J14
4J14
1J14
5J14
11J13
3J13
2 3 5 A
2 3 0 B
C 2
1 5 / 2 5 0
5 1
2 2 0 V
R E C E P T A C L E
C B 2
2 2 0 V / 2 A
H 5
T 4
H I G H
V O L T A G E
T R A N S F O R M E R
T 2
PC BOARD
KEYPAD LED
1 J 7
R
W
2 2 2
2 2 1
S H U N T ( - )
S H U N T ( + )
S H U N T ( + )
S H U N T ( - )
H 1
2 5 / 2 5
2 0 0 / 2 4 0 / 4 0 0 , 2 2 0 / 3 8 0 / 4 1 5 . 3 8 0 / 4 1 5 / 5 0 0
2 J 7
3 - 1 0 - 9 4
L 1
S H U N T T O R O I D L 2
L 3
L 4
2 4 0
2 3 9 A
A
NOTE: This machine schematic is provided for reference only and may not be totally applicable to every code covered in this manual.