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Lincoln Electric RANGER 305LPG, Руководство оператора

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FOR ENGINE
Powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

Work unless the maintenance work requires it to be running.

____________________________________________________

1.b. Operate engines in open, well-ventilated

Areas or vent the engine exhaust fumes 
Outdoors.

____________________________________________________

1.c. Do  not  add  the  fuel  near  an  open  flame

welding  arc  or  when  the  engine  is  running.
Stop  the  engine  and  allow  it  to  cool  before
refueling to prevent spilled fuel from vaporiz-
ing  on  contact  with  hot  engine  parts  and
igniting.  Do  not  spill  fuel  when  filling  tank.  If
fuel  is  spilled,  wipe  it  up  and  do  not  start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep  all  equipment  safety  guards,  covers  and  devices  in

position  and  in  good  repair.  Keep  hands,  hair,  clothing  and
tools  away  from  V-belts,  gears,  fans  and  all  other  moving
parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In  some  cases  it  may  be  necessary  to  remove  safety

Guards  to  perform  required  maintenance.  Remove
Guards  only  when  necessary  and  replace  them  when  the
Maintenance  requiring  their  removal  is  complete.
Always  use  the  greatest  care  when  working  near  moving
Parts.

___________________________________________________

1.f. Do  not  put  your  hands  near  the  engine  fan.

Do  not  attempt  to  override  the  governor  or
idler  by  pushing  on  the  throttle  control  rods
while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while

Turning the engine or welding generator during maintenance
Work,  disconnect  the  spark  plug  wires,  distributor  cap  or
Magneto wire as appropriate.

I

SAFETY

I

ARC WELDING CAN bE HAzARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIbLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase  a  copy  of  “Safety  in  Welding  &  Cutting  -  ANSI  Standard  Z49.1”  from  the  American  Welding  Society,  P.O.  Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

bE  SURE  THAT  ALL  INSTALLATION,  OPERATION,  MAINTENANCE  AND  REPAIR  PROCEDURES  ARE
PERFORMED ONLY bY QUALIFIED INDIVIDUALS.

WARNING

ELECTRIC AND 
MAGNETIC FIELDS
May be dangerous

2.a.  Electric  current  flowing  through  any  conductor  causes 

Localized  Electric  and  Magnetic  Fields  (EMF).  Welding 
Current  creates  EMF  fields  around  welding  cables  and 
Welding machines

2.b. EMF  fields  may  interfere  with  some  pacemakers,  and

Welders having a pacemaker should consult their physician
Before welding.

2.c. Exposure  to  EMF  fields  in  welding  may  have  other  health

Effects which are now not known.

2.d. All  welders  should  use  the  following  procedures  in  order  to

Minimize  exposure  to  EMF  fields  from  the  welding  circuit:

2.d.1. Route the electrode and work cables together - Secure

Them with tape when possible.

2.d.2. Never  coil  the  electrode  lead  around  your  body.

2.d.3. Do  not  place  your  body  between  the  electrode  and

Work cables. If the electrode cable is on your right 
Side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

Possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To avoid scalding, do not remove the

Radiator pressure cap when the engine
is Hot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The  engine  exhaust  from  this  product  contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Diesel Engines

The Above For Gasoline Engines

Содержание RANGER 305LPG

Страница 1: ...OT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 11677 11739 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com Wo...

Страница 2: ...AKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is ava...

Страница 3: ...or cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fu...

Страница 4: ...s to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode ...

Страница 5: ...riés et non inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Elo...

Страница 6: ... important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For fazing Complete the form on the back of the warranty statement included in the literature packet Accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEb SITE at www lin...

Страница 7: ...r Connections A 8 Premises Wiring A 9 Connection of Lincoln Electric Wire Feeders A 10 A 11 ________________________________________________________________________________ Operation Section b Safety Precautions B 1 General Description B 1 For Auxiliary Power B 1 Engine Operation B 1 Welder Controls B 2 Engine Controls B 3 Starting and Stopping the Engine B 3 Stopping B 4 Welding Operation B 4 Dut...

Страница 8: ...ervice D 3 Engine Adjustment D 4 Battery Maintenance D 4 Servicing Optional Spark Arrestor D 4 Welder Generator Maintenance D 5 Storage D 5 Cleaning D 5 Brush Removal and Replacement D 5 ________________________________________________________________________ Troubleshooting Section E How to Use Troubleshooting Guide E 1 thru E 5 ____________________________________________________________________...

Страница 9: ... 546 0 mm 1073 0 mm 218Kg Top of enclosure add 6 0 152mm for exhaust LUbRICATION VALVE LIFTERS FUEL SYSTEM GOVERNOR Full Pressure Hydraulic LPG Regulator and Vaporizer Mechanical Governor With Full Flow Filter 5 Regulation AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION Low noise Muffler Top outlet Shutdown on low oil Dual Element Automatic Idler can be rotated Made from pressure Long life alum...

Страница 10: ...AUXILIARY POWER CIRCUIT bREAKER OTHER CIRCUIT bREAKERS 2 120VAC Duplex GFCI 5 20R Two 20AMP for Two Duplex Receptacle 20AMP for Battery Charging Circuit 1 120 240VAC Dual Voltage One 50AMP for Dual Voltage 2 pole 15AMP for 42V Wire Feeder Power Full KVA 14 50R RECEPTACLES AND CIRCUIT bREAKERS ...

Страница 11: ...ed to provide an unrestrict ed flow of clean cool air to the cooling air inlets and to avoid restricting the cooling air outlets Also locate the welder so that the engine exhaust fumes are properly vented to an outside area STACKING RANGER 305LPG machines cannot be stacked ANGLE OF OPERATION Engines are designed to run in the level condition which is where the optimum performance is achieved The m...

Страница 12: ...ylinder is NOT in the welding circuit Do not allow either weld ing cable to come in contact with the supply cylin der Replace the fuel supply hose if there is exces sive abrasion cracks or wear or if the hose is cut WARNING CAUTION be certain that the cylinder valve is CLOSED before attempting to attach the fuel supply hose coupler to the cylinder Connect the coupler to the fuel cylinder and tight...

Страница 13: ...ANGER 305LPG is shipped with the engine crankcase filled with high quality SAE 10W 30 oil Check the oil level before starting the engine If it is not up to the full mark on the dip stick add oil as required Check the oil level every four hours of run ning time during the first 25 running hours Refer to the engine Operator s Manual for specific oil recom mendations and break in information The oil ...

Страница 14: ...in a home or shop its frame must be connected to the system earth ground See further connection instruc tions in the section entitled Standby Power Connections as well as the article on grounding in the latest U S National Electrical Code and the local code In general if the machine is to be grounded it should be connected with a 8 or larger copper wire to a solid earth ground such as a metal wate...

Страница 15: ...WITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large drills well pumps grinders small current inrush for starting refrigerators weed and hedge Some synchronous motors may trimmers be frequency sensitive to attain maximum output torque but they SHOULD BE SAFE from any frequency induced failures Capacitive Inductive Computers high resolution TV...

Страница 16: ...er T12153 9 Plug this cable into the 50 Amp 120 240 Volt receptacle on the RANGER 305LPG case front AUXILIARY POWER RECEPTACLES Start the engine and set the IDLER control switch to the High Idle mode Voltage is now correct at the receptacles for auxiliary power This must be done before a tripped GFCI receptacle can be reset proper ly See the MAINTENANCE section for detailed infor mation on testing...

Страница 17: ... FOR ALTERNATE WIRE SIZE RECOMMENDATIONS 240 VOLT GROUNDED CONDUCTOR 40AMP 240 VOLT DOUBLE POLE CIRCUIT BREAKER DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION 50 AMP 120 240 VOLT PLUG NEMA TYPE 14 50 50 AMP 120 240 VOLT RECEPTACLE CONNECTION OF RANGER 305LPG TO PREMISES WARNING Only a licensed certified trained electrician should in...

Страница 18: ...CV WIRE position Set the WIRE FEEDER VOLTMETER switch to either or as required by the electrode polarity being used Set the ARC CONTROL knob to 0 initially and adjust to suit Set the IDLE switch to the AUTO position Connection of the LN 25 to the RANGER 305LPG Shut off welder before making any electrical con nections The LN 25 with or without an internal contactor may be used with the RANGER 305LP...

Страница 19: ...t an internal con tactor the electrode will be energized when the RANGER 305LPG is started Connection of LN 742 K487 25 Spool Gun and Cobramatic to RANGER 305LPG 1 Shut the welder off 2 Connect per instructions on the appropriate con nection diagram in Section F CAUTION ...

Страница 20: ...urce and 120 240 volt AC power generator The engine drives a generator that supplies three phase power for the DC welding circuit and single phase power for the AC auxiliary outlets The DC welding control system uses state of the art Chopper Technology for superior welding performance The RANGER 305LPG is NOT RECOMMENED for pipe thawing SAFETY PRECAUTIONS Read and understand this entire section be...

Страница 21: ...START TIG 4 ARC CONTROL The ARC CONTROL WIRE STICK dial is active in the WIRE STICK and DOWN HILL PIPE modes and has different func tions in these modes This control is not active in the TIG mode CC STICK mode In this mode the ARC CONTROL dial sets the short circuit current arc force during stick weld ing to adjust for a soft or crisp arc Increasing the number from 10 soft to 10 crisp increases th...

Страница 22: ...ting STOP position stops the engine The oil pressure interlock switch prevents battery drain if the switch is left in the RUN position and the engine is not operating RANGER 305LPG 12 CHOKE When pulled out it closes the choke valve on the engine carburetor for quick starting 13 START PUSH bUTTON Energizes the starter motor to crank the engine 14 IDLER SWITCH Has two positions as follows 1 In the H...

Страница 23: ...e MODE switch is designed for horizontal and vertical up welding with all types of electrodes especially low hydrogen The out put CONTROL dial adjusts the full output range for stick welding The ARC CONTROL knob sets the short circuit current during stick welding arc force Increasing the number from 10 to 10 increases the short circuit current and prevents sticking of the electrode to the plate wh...

Страница 24: ...ing gas metal arc welding Welding can be finely tuned using the ARC CONTROL Turning the ARC CONTROL clockwise from 10 soft to 10 crisp changes the arc from soft and washed in to crisp and narrow It acts as an inductance con trol The proper setting depends on the procedure and oper ator preference Start with the dial set at 0 Listed below are some wires suitable for use on this machine Innershield ...

Страница 25: ...s up to rated capacity All auxiliary power is protected by circuit breakers The 120 V auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle NOTE The 240 V receptacle has two circuits each...

Страница 26: ... tank K1788 1 ROLL CAGE Gives added damage protection K886 2 CANVAS COVER Protects machine when not in use K1898 1 SPARK ARRESTOR Mounts inside exhaust pipe K704 ACCESSORY SET Includes 35 ft 10 6m of electrode cable and 30 ft 9 1m of work cable head shield work clamp electrode holder Cables are rated at 400 amps 100 duty cycle K857 25 ft 7 6m or K857 1 100 ft 30 5m REMOTE CON TROL Portable control...

Страница 27: ... all other moving parts when starting operating or repairing the equipment Routine Maintenance At the end of each day s use make certain that the valve on the LPG fuel supply cylinder is closed Also check the crankcase oil level and add oil if indicated WARNING ITEM MAKE AND PART NUMbER KOHLER CH23S ENGINE Oil Filter Kohler 12 050 01 Fram PH8172 Air Filter Element Kohler 47 083 03 Fram CA79 Air Fi...

Страница 28: ...down a drain Oil Filter Change Drain the engine oil Remove the oil filter and drain the oil into a suitable container Discard the used oil filter Clean the filter mounting base and coat the gasket of the new oil filter with clean engine oil Screw on the new oil filter by hand until the gasket contacts the filter mounting base then use an oil fil ter socket tool to tighten the filter an additional ...

Страница 29: ...emains hot for a while after stopping the engine be care ful not to touch the muffler while it is hot Spark Plug Service To ensure proper engine operation the spark plug must be properly gapped and free of deposits Remove the spark plug cap Clean any dirt from around the spark plug base Use a plug wrench to remove the spark plug Visually inspect the spark plug Discard them if the insulator is crac...

Страница 30: ...rroded discon nect the battery cables and wash the terminals with an ammonia solution or a solution of 1 4 pound 0 11kg of baking soda and 1 quart 0 1 L of water Be sure the battery vent plugs if equipped are tight so that none of the solution enters the cells After cleaning flush the outside of the battery the bat tery compartment and surrounding areas with clear water Coat the battery terminals ...

Страница 31: ...s providing at least 80 volts to the receptacle input terminals The circuit breaker for this receptacle must not be tripped Reset if necessary Push the Reset button located on the GFCI recep tacle This will assure normal GFCI operation Plug a night light with an ON OFF switch or other product such as a lamp into the GFCI receptacle and turn the product ON Push the Test button located on the GFCI r...

Страница 32: ...BLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Author...

Страница 33: ...ct your local Lincoln Authorized Field Service Facility 1 Battery is low Charge Battery 2 Loose battery cable connections Inspect clean and tighten 3 Faulty engine starter motor 4 Battery Circuit circuit breaker is tripped 1 LPG Fuel Cylinder Empty 2 Faulty fuel solenoid or faulty PC board or ignition system 1 Low oil level Change oil and oil filter And fill to proper level Start engine And look f...

Страница 34: ...ition Set switch to Auto 2 External load on welder or auxil iary power Remove all external loads 3 Faulty PC board or idler sole noid 1 Poor work lead connection to work Make sure work clamp is tightly connected to clean base metal 2 Contactor switch is in wrong position Set to Welding On when welding without a control cable Refer to Operations chap ter for proper use of this switch 3 Faulty PC bo...

Страница 35: ...ulty PC board or welder alterna tor 1 Poor remote control cable connec tion to 6 pin or 14 pin Amphenol connector Check connections 2 Faulty remote cable or faulty wire feeder or wire feeder cable Replace if necessary 3 Faulty control potentiometer or PC board 1 Wire Feeder Power circuit breaker open Check 42V and 120V beakers and reset if tripped 2 Faulty control cable Repair or replace cable 3 F...

Страница 36: ... not stable or is not satis factory The engine runs normally The auxiliary power is normal 1 Make sure the MODE selector switch is in the correct position for the process being used For example CV WIRE PIPE CC STICK 2 Make sure the electrode wire gas voltage current etc is cor rect for the process being used 3 Check for loose or faulty connec tions at the weld output terminals and welding cable co...

Страница 37: ...F 1 DIAGRAMS F 1 RANGER 305LPG ...

Страница 38: ...F 2 DIAGRAMS F 2 RANGER 305LPG ...

Страница 39: ...F 3 DIAGRAMS F 3 RANGER 305LPG ...

Страница 40: ...F 4 DIAGRAMS F 4 RANGER 305LPG ...

Страница 41: ...F 5 DIAGRAMS F 5 RANGER 305LPG ...

Страница 42: ...E C U R R E N T A N D D U T Y C Y C L E O F I M M E D I A T E A N D F U T U R E A P P L I C A T I O N S S E E O P E R A T I N G M A N U A L N B C O N N E C T W E L D I N G C A B L E S T O O U T P U T S T U D S F O R D E S I R E D P O L A R I T Y P O S I T I O N T H E W I R E F E E D E R V O L T M E T E R S W I T C H T O M A T C H T H E P O L A R I T Y O F T H E E L E C T R O D E C A B L E N C P L ...

Страница 43: ...F 7 DIAGRAMS F 7 RANGER 305LPG ...

Страница 44: ...F 8 DIAGRAMS F 8 RANGER 305LPG ...

Страница 45: ...F 9 DIAGRAMS F 9 RANGER 305LPG 2 9 0 3 2 9 03 ...

Страница 46: ...F 10 DIAGRAMS F 10 RANGER 305LPG ...

Страница 47: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Страница 48: ...2 9 8 0 7 5 6 9 I N C H M M 4 2 1 0 1 0 6 9 5 2 0 8 0 5 2 8 3 2 3 5 0 5 9 6 9 1 0 2 8 2 6 1 0 1 0 7 8 2 7 3 9 3 3 6 2 8 5 4 0 3 6 2 4 9 2 0 4 M22449 A 01 CIRCUIT BREAKERS 41 20 1046 5 17 50 444 5 19 50 495 3 16 75 425 4 TRUCK UNDERCARRIAGE MOUNTING HOLES 7 22 183 3 24 86 631 3 2 62 66 5 CENTER OF GRAVITY 29 80 756 9 INCH MM 42 10 1069 5 20 80 528 3 23 50 596 9 10 28 261 0 10 78 273 9 33 62 854 0 3...

Страница 49: ...NOTES RANGER 305LPG ...

Страница 50: ...NOTES RANGER 305LPG ...

Страница 51: ... electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrod...

Страница 52: ... gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öffnen Maschine anhalten Não opere co...

Страница 53: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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