Lincoln Electric RANGER 300 D Скачать руководство пользователя страница 47

F-7

WIRING DIAGRAM

F-7

RANGER 300 D AND 300 DLX

5A

221

INDICATES JACK NUMBER

5

1

CAPACITORS

236A

OUTPUT

4

RECTIFIER

5A

_

C2

(-)

A2

+

245

DC+

232

R4

R3

W7

224

224C

C1

3B

WHITE

3F

11

3A

15A

BLACK

BLACK

12

BLACK

BLACK

WHITE

120/240V

J8

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

CB7

3D

(15AMP)

SWITCH

A1

210

W14

S2A (CLOSED

POSITION)

219

32

GND-C

9

10J10

SWITCH

9J10

221B

OIL PRESSURE

SWITCH

222D

5K

COIL

J11

 ALTERNAT0R  CONNECTION  BLOCK (HARNESS LEAD END)

  FUEL SHUTDOWN   SOLENOID (HARNESS LEAD END)

 IDLER SOLENOID (HARNESS LEAD END)

224A

5K

222F

222G

+

5H

226

CRANK

MOTOR

"SIG" TERMINAL

5K

SOLENOID

J12

(-)

201

NOTES:

RED

C4

(+)

R2

J4

J7

75A

4

8

W9

76A

76B

COIL

5G

5J10

ON

S7

WATER

222

221C

CONTROL SWITCH

SHOWN IN

WELDING TERMINAL

214B

"ALWAYS ON"

224E

POSITION

OIL

BLUE

224H

77

236

239

232

8J10

227A

FUEL

235B

235C

224G

CB9

15A

R

11J10

222C

221A

6J10

7J10

213B

254B

F

B

A

CONTACTOR

2

4B

77B

AC

OUTPUT

CONTACTOR

VM

3H

WHITE

WHITE

3G

15A

CB5

3C

BLACK

GND-G

TERM.

COLORED

SILVER

GREEN

BLACK

3D

5L

J9

120 V

120 V

BLACK

3A

3E

5D

BLACK

3B

CB4

11

5

15A

5

15A

5L

5D

J10

REMOTE CONTROL

200A

MAX

(SHOWN IN

REMOTE SWITCH

REMOTE POSITION)

CB6

A1

7

REACTOR

W12

W16

C1

C2

125/250V. SINGLE

77A

6

31A

(-)

5B

5H

254B

3

W11

DC-

CR1

C3

C4

R3

5A

C3

75A

76D

GAUGE

GND-E
5

BYPASS PC

4

67

4C

5E

77B

2A

5

77C

76C

4A

50A

J5

75C

77A

F

REMOTE CONTROL

G

42VAC

2C

PCB2

J6

1

3

3

GND-D

1

2C

77A

67

21A

5E

5A

AC

(+)

214

TERMINALS

COLORED

SILVER

GREEN

GND-C

50A

CB2

6

BLACK

227

J13

CURRENT

SENSOR

224

W3

1

75

3

4

201A

J1

OUTPUT

RHEOSTAT

S8

CW

75

10K POT

76

GND-E

76D

GND-D

201A

AC

7

(+)

RED

RED

200B

21

31A

32

4A

CONTACTOR

2A

C

21

H

WORK

77C

76C

75C

31B

I

42

K

GND-A

GROUND

START

S4

223A

222

"ON" POSITION

225

223

222B

GLOW PLUG

222B

222A

225

STARTER

224B

1J10

HOLD

L3

FUEL

5H

227

ALTERNATOR

254

254A

J2

6

10

5

200

201

C5

240

31

IDLER

S6

ON/OFF

IDLER AC

J12

237

224B

W4

    L10262 

PCB1

7

3

R

CHARGER

5F

220

   6-20-97

W13

C2

SWITCH

W1

C3

2C

232

77A

W5

224C

GROUND SCREW BLOWER BAFFLE

W4

5E

SLIP

RINGS

(-)

220

221

E

GROUND

 AMPHENOL 2

247

SOLENOID

SPEED

HIGH

HOLD

76B

75B

4B

J10

1J10

INDICATES CAVITY NUMBER

800 MFD

GREEN

RECEPTACLE

SILVER

3C

GND-G

6

W7

50W

240

241

R

W2

3

5A

76A

CB1

42

213

W6

ELECTRODE POLARITY

240

25W

W15

WITH S2 IN

236

WORK

C4

76A

(-)

12 VOLT

IG

B

COIL

BLACK

SHUTDOWN

L

237

PULL

SOLENOID

CONTACTOR

STARTER

J13

WIRING DIAGRAM - RANGER 300 DLX

222

6

3 TURNS

254C

IDLER WELD

CURRENT

L1

(CHOKE)

210

247

250

SWITCH

213

235

2

3

(+)

R1

224C

FUEL 

HOUR METER

5W

235

AUTO

235B

BATTERY

BLUE

SWITCH

5G

FLASHING CURRENT

77

2J10

5C

COLORED

TERMINALS

CB3

3

A2

D

2B

GND-B

R2

COIL

CV+

100

254

C

31,000 MFD

W3

239

D1

STATOR

9

254A

ELECTRODE

 AMPHENOL 1

J

6

76A

4

E

(-)

(+)

RED

214

201A

214

224

76

77

200B

D2

77D

S1

CV-

W8

W10

4C

W1

1

25 OHM

 SENDER

+

S5

235A

12J10

ENGINE

220A

POSITION

224D

-

J11

3J10

GLOW PLUGS

224F

5F

L2

CB8

15A

BLACK

222J

222F

222K

2C

SWITCH

SHOWN IN

"HIGH"

S3

HIGH

222G

5C

8

J3

1

200B

12

11

10

9

8

5

1

24

ENGINE HARNESS CONNECTOR TO PANEL HARNESS   

TEMP.

WATER

222E

RED

PULL

COIL

222E

222H

WHITE

BLACK

224F

S

5B

BLACK

4J10

214A

213A

222D

224A

250

FRAME GROUND

220C

(+)

SWITCH

224E

ENGINE GROUND

R

220B

BATTERY

TEMP.

PRESSURE

WHITE

RED

SHOWN IN

PC

BOARD

SENSOR

211

C1, C2, C3 OR C4

C1

R6

R7

R5

219

R1

RANGE

W12

S2

(+)

RED

ROTOR FIELD

POSITIVE SLIP

RING NEAREST

LAMINATION

B

GROUND SCREW

ABOVE AMPHENOL HOLE

ELECTRICAL SYMBOLS PER E1537

ALL CASE FRONT COMPONENTS VIEWED FROM REAR.

75A

W9

W10

GND

21A

A

115VAC

D

75B

2B

NOTE:  This diagram is for reference only.   It may not be accurate for all machines covered by this manual.  The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels.  If the diagram is illegible, write to the Service Department for a replacement.  G

ive the equipment code number..

Содержание RANGER 300 D

Страница 1: ...S EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 10399 10400 10850 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and ...

Страница 2: ...R WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is availa...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3...

Страница 4: ...event the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Weldin...

Страница 5: ...iv SAFETY iv ...

Страница 6: ...he information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is receive...

Страница 7: ... Precautions B 2 Controls and Settings B 2 Welder Generator Controls B 3 Engine Controls B 4 Engine Operation B 5 Before Starting the Engine B 5 Starting the Engine B 6 Cold Weather Starting and Operation B 6 Stoping the Engine B 6 Break In Period B 7 Welding Operation B 7 AC DC Stick Constant Current Welding B 8 AC DC TIG Constant Current Welding B 9 DC Wire Feed Welding CV with Ranger 300 DLX B ...

Страница 8: ...uel D 3 Bleeding The Fuel System D 3 Air Filter D 3 Tightening the Fan Belt D 3 Cooling System D 3 Battery Maintenance D 4 Welder Generator Maintenance D 5 Storage D 5 Cleaning D 5 Brush Removal and Replacement D 5 Troubleshooting Section E Safety Precautions E 1 How to Use Troubleshooting Guide E 1 Troubleshooting Guide E 2 thru E 4 Connection Diagrams Wiring Diagrams Dimension Print Section F Pa...

Страница 9: ...33 lbs 300 DLX 949 4 mm 628 7 mm 1528 6 mm 480 8 kg 300 D 499 0 kg 300 DLX OUTPUT GENERATOR Welding Output Volts at Rated Amps Duty Cycle Max OCV 3700 RPM DC Constant Current 300 amps 25 volts 100 AC Constant Current 300 amps 25 volts 100 80 volts RMS DC Constant Voltage 300 D 200 amps 20 volts 100 DC Constant Voltage 300 DLX 300 amps 30 volts 60 DC Constant Voltage 300 DLX 280 amps 30 volts 100 A...

Страница 10: ...erator s manual WARNING STORING 1 Store the machine in a cool dry place when it is not in use Protect it from dust and dirt Keep it where it can t be accidentally damaged from construction activities moving vehicles and other hazards 2 Drain the engine oil and refill with fresh 10W30 oil Run the engine for about five minutes to circulate oil to all the parts See the MAINTENANCE section of this man...

Страница 11: ... attachment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placement of the equipment on the under carriage to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced WARNING 4 Typical conditions of use i e travel speed rough ness of surface on which the undercarriage will be oper...

Страница 12: ...WARNING IMPORTANT To prevent ELECTRICAL DAMAGE WHEN a Installing new batteries b Using a booster Use correct polarity Negative Ground The RANGER 300 is shipped with the negative bat tery cable disconnected Before you operate the machine make sure the Engine Switch is in the OFF position and attach the disconnected cable securely to the negative battery terminal Remove the insulating cap from the n...

Страница 13: ...t when you are welding at a distance from the welder Table A 1 lists recommended cable sizes and lengths for rated current and duty cycle Length refers to the distance from the welder to the work and back to the welder Cable diameters are increased for long cable lengths to reduce voltage drops Lincoln Electric offers a welding accessory kit with the properly specified welding cables See the ACCES...

Страница 14: ... permanent ly installed as a standby power unit for 240 volt three wire single phase 50 ampere service Only a licensed certified trained electrician should install the machine to a premises or residential elec trical system Be certain that The installation complies with the National Electrical Code and all other applicable electrical codes The premises is isolated and no feedbacking into the utili...

Страница 15: ... N NEUTRAL BUS GROUND PREMISES DISCONNECT AND SERVICE OVERCURRENT PROTECTION GND N NOTE No 6 COPPER CONDUCTOR CABLE SEE NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE SIZE RECOMMENDATIONS 240 VOLT GROUNDED CONDUCTOR 50AMP 240 VOLT DOUBLE POLE CIRCUIT BREAKER DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION 50 AMP 120 240 VOLT PLUG NEMA T...

Страница 16: ... up to 250 amps on AC 100 duty cycle rating on all output ranges Remote control capability standard on all models Amphenol receptacle for easy connection of Lincoln remote control accessories FOR AUXILIARY POWER 12 000 watts of 120 240 volt 60Hz AC auxiliary power Power for tools lights electric pumps and for stand by emergency power Drive a 2 HP motor provided it is started under no load Two 15 a...

Страница 17: ...g output for stick SMAW welding and for TIG welding and it offers constant voltage output for DC semiautomatic wire feed welding GENERATOR The RANGER 300 gives AC generator output for medium use demands LIMITATIONS The Ranger 300 is not recommended for any processes besides those that are normally per formed using stick welding SMAW TIG welding GTAW MIG GMAW welding and Innershield FCAW welding Th...

Страница 18: ...idle When a wire feeder or TIG Module control cable is attached to either the 6 pin of 14 pin amphenol con nector and the Welding Terminals switch is in the WELDING TERMINALS REMOTELY CONTROLLED position the contactor is open in low idle and high idle until and the wire feeder trigger or Amptrol is closed This closes the 2 4 circuit When the gun trigger or Amptrol is released the contactor opens a...

Страница 19: ...g for 10 14 seconds 3 START PUSH BUTTON When the push button is held the starter motor cranks over the engine release the Button once the engine starts NOTE If you press the START push button when the engine is running you may damage the ring gear or starter motor 4 ENGINE HOUR METER Records engine running time Use to determine when to perform required maintenance 5 BATTERY LIGHT Is off when batte...

Страница 20: ...s operated at speeds above the maximum rated speed Read and understand all safety instructions included in the Kubota instruction manual that is shipped with your RANGER 300 BEFORE STARTING THE ENGINE Check the engine oil level See Figure D 1 for location of dipstick 1 Be sure the machine is on a level surface 2 Remove the engine oil dipstick and wipe it with a clean cloth Reinsert the dipstick an...

Страница 21: ...AUTION Ambient Temperature Above 50 F 10 C 50 F 10 C to 23 F 5 C Below 23 F 5 C Pre Heat Time NOT REQUIRED Approximately 5 seconds Approximately 10 seconds CAUTION Never press the Glow Plug button continuously for more than 20 seconds 7 Release the GLOW PLUG button and press the START button to crank the engine Release when the engine starts 8 Check that the indicator lights are off If not imme di...

Страница 22: ...E CONTROL dial on the output control panel to the set tings that are best for your selected welding process RANGER 300 D AND 300 DLX CAUTION Low Idle No Load 2000 RPM High Idle No Load 3700 RPM AC CC Weld Output 300 Amps 25 Volts DC CC Weld Output 300 Amps 25 Volts DC CV Weld Output 300 Amps 28 Volts Auxiliary Power 12 000 kVA 30 gallons hour 1 0 liters hour 60 gallons hour 2 2 liters hour 1 1 gal...

Страница 23: ...set at 10 and the welding current is to low move the RANGE switch to the next high est setting 7 Set the POLARITY switch to the desired polarity CC blue setting 8 Set the OUTPUT control For stick welding always use a setting between 5 and 10 on the dial blue range 9 Strike an arc and begin welding The OUTPUT control can be adjusted while welding DO NOT change the RANGE switch setting while welding...

Страница 24: ...an affect the ultimate results of this application Request Lincoln publi cation N 675 for additional information Recommended Outershield electrodes are 045 1 1 mm 052 1 3 mm and 1 16 1 6 mm Outershield 71 and 1 16 1 6 mm Outershield 70 Request Lincoln publication GS 200 for additional information For MIG welding the recommended electrodes are 030 0 8 mm 035 0 9 mm and 045 1 1 mm L 50 and L 56 You ...

Страница 25: ... depending on the electrode 6 Set the OUTPUT control to a setting between 1 and 10 that gives the most stable arc for the appli cation 7 Strike an arc and begin welding the OUTPUT control can be adjusted while welding DO NOT change the RANGE switch setting while welding This can result in damage to the switch AFTER YOU FINISH WELDING 1 Stop the engine 2 Allow the work to cool completely 3 Remove t...

Страница 26: ...ngine goes to high idle Press Amptrol Welding starts immediately Press gun trigger Ranger 300 DLX contactor closes Welding starts immediately and engine goes to high idle Press gun trigger LN 25 contactor closes Welding starts immediately and engine goes to high idle Press gun trigger Ranger 300 DLX contactor closes Welding starts immediately and engine goes to high idle Press gun trigger Ranger 3...

Страница 27: ...ONTROL CABLE WIRE FEED CV LN 25 INTERNAL CONTACTOR WIRE FEED CV LN 7 K240 CONTACTOR KIT Touch electrode to work Welding starts immediately and engine goes to high idle Press Amptrol Welding starts immediately Press gun trigger LN 25 contactor closes Electrode touches work welding starts immediately and engine goes to high idle Press gun trigger K240 contactor closes Welding starts immediately NO Y...

Страница 28: ...20 240 dual voltage receptacle a 1 0 HP that draws less than 15 Amps at 120 V can be plugged into one of the 120 V duplex receptacles SIMULTANEOUS WELDING AND POWER LOADS Auxiliary power ratings are with no welding load Simultaneous welding and power loads are permitted by the following table The permissible currents shown assume that current is being drawn from either the 120 volt or 240 volt sup...

Страница 29: ...rounding type plugs or approved double insulated tools with two wire plugs RANGER 300 D AND 300 DLX GND 120 V 120 V 240 V Maximum Current Draw from 120V Duplex Receptacles No Welding EACH HALF OF EACH 120V DUPLEX TOTAL FROM ONE 120V DUPLEX TOTAL FROM BOTH 120V DUPLEXES 240 V LOAD FROM FULL KVA RECEPTACLE 0 20 AMPS 30 AMPS 40 AMPS 50 AMPS 15 AMPS 15 AMPS 15 AMPS 15 AMPS 0 30 AMPS 30 AMPS 30 AMPS 20...

Страница 30: ... shielding gas con trol for AC and DC GTAW TIG welding applications It provides contactor control of constant current weld ing power sources having an internal contactor The TIG Module is supplied without accessories Arc Start switches Amptrols cables torches and mount ing brackets must be purchased separately K939 1 Docking Kit For mounting the K930 1 TIG Module on top of the Ranger 300 K936 1 Co...

Страница 31: ...d wire feeder for use with the Ranger 300 D is the K449 LN 25 This portable unit provides CC CV for flux cored arc welding FCAW and metal inert gas welding MIG for remote control use either a K857 Remote Control Kit 25 ft or a K444 1 Remote Voltage Control Kit 25 ft which mounts inside the LN 25 RANGER 300 D AND 300 DLX ...

Страница 32: ... to the nearest Lincoln Field Service Shop ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves ENGINE EXHAUST can kill Use in open well ventilated areas or vent exhaust outside MOVING PARTS can injure Do not operate with doors open or guards off Stop engine before servicing Keep...

Страница 33: ...utes and stop engine Wait 5 minutes to allow the oil to come down to the oil pan and check oil level again FIGURE D 1 OIL COMPONENT LOCATIONS OIL FILTER Change the oil filter the first time after 50 hours of operation Then under normal operating conditions change the oil filter at every oil change Change the oil filter as follows 1 Drain the oil from the engine and allow the oil filter to drain 2 ...

Страница 34: ...n out any accumulated dust 2 If dust is sticking to the element blow compressed air through the element from the inside out Turn the element as you apply air Air pressure should be under 99 psi 68 newton cm2 Replace the fil ter if there is carbon or oil on the element 3 Replace the element at least every 600 hours of operation and sooner under dusty conditions TIGHTENING THE FAN BELT If the fan be...

Страница 35: ...foot BATTERY ACID can burn eyes and skin Wear gloves and eye protection and be careful when working near battery Follow instructions printed on battery To prevent ELECTRICAL DAMAGE when a Installing a battery b Using a booster Use correct polarity Negative Ground To prevent BATTERY DISCHARGE if you have an ignition switch turn it off when engine is not running CLEANING THE BATTERY Keep the battery...

Страница 36: ...e battery charger manu facturer for proper charger settings and charging time WELDER GENERATOR MAINTENANCE STORAGE Store the RANGER 300 in clean dry protected areas CLEANING Blow out the generator and controls periodically with low pressure air do this at least once a week in par ticularly dirty areas OUTPUT RANGE SELECTOR AND POLARITY SWITCHES Switch contacts should not be greased To keep con tac...

Страница 37: ...nder the column labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a cou...

Страница 38: ...engine compartment is open Oil pressure and charging indicator lights will not be on when engine switch is ON and engine is not running if CB9 is tripped 1 High coolant temperature Indicator light lit 1 Faulty battery 2 Loose connections at battery or alternator 3 Loose fan belt 4 Faulty engine alternator 1 Contact your Local Lincoln Authorized Field Service Facility 1 Charge Battery 2 Inspect cle...

Страница 39: ... connection to work 2 Welding Terminals switch is in wrong position 3 Faulty high speed solenoid or faulty PC board 1 Auxiliary power load is less than 100 watts 2 Faulty high speed solenoid or faulty PC board 1 Faulty high speed solenoid 1 Set switch to Auto 2 Remove all external loads 3 Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance 1 Make s...

Страница 40: ...cles 3 GFCI tripped 4 Faulty welding alternator or faulty PC board 1 Wire Feeder Power circuit breaker open 2 Faulty wiring in control cable 3 Faulty wire feeder 1 Place switch in Always On position when welding without welding terminal control cable Refer to Operation chapter for proper switch function 2 Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting as...

Страница 41: ...n before servicing Disconnect NEGATIVE BATTERY LEAD Do not touch electrically live parts Keep guards in place ELECTRODE TO WORK S23732 2 RANGER 300 D RANGER 300 DLX LN 25 ACROSS THE ARC CONNECTION DIAGRAM RANGER 300 DLX ONLY N C IF REMOTE OUTPUT CONTROL IS USED PLACE LOCAL REMOTE SWITCH IN REMOTE POSITION N B USE POLARITY SWITCH TO SELECT DESIRED ELECTRODE POLARITY POSITION RANGE SWITCH TO A WIRE ...

Страница 42: ...OL REMOTE POSITIION ELECTRODE CABLE TO WIRE FEED UNIT TO LN 25 INPUT K626 XX INPUT CABLE ASSEMBLY Do not operate with panels open Disconnect NEGATIVE BATTERY LEAD before servicing S23732 3 WARNING Do not operate with panels open Disconnect NEGATIVE BATTERY LEAD before servicing Do not touch electrically live parts ELECTRODE TO WORK S23732 4 CAUTION AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF TH...

Страница 43: ...TCH TO SET FOR DESIRED ELECTRODE POLARITY POSITION THE RANGE SWITCH TO A WIRE WELDING CV POSITION N D IF OPTIONAL REMOTE OUTPUT CONTROL IS USED PLACE OUTPUT CONTROL SWITCH IN OUTPUT CONTROL REMOTE POSITIION Disconnect NEGATIVE BATTERY LEAD Do not touch electrically live parts 14 PIN AMPHENOL TO WORK ELECTRODE before servicing Do not operate with panels open TO WORK CAUTION THE ENGINE WELDER OPERAT...

Страница 44: ...ECTION 76 POWER SOURCE FRAME CONNECTION 77 CONNECTS TO WORK TERMINAL OF POWER SOURCE 42 VAC 21 GND 32 K488 SG TO WORK CONTROL MODULE RECEPTACLE 14 PIN WIRE FEEDER RANGER 115V RECEPTACLE THE ENGINE WELDER OPERATING MANUAL K487 25 SPOOL GUN BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE LINCOLN CONTACT CLOSURE POSITION BEFORE ATTEMPTING TO OPERATE CONTROL MODULE INCORRECT SWITCH POSITION CO...

Страница 45: ...ls open Disconnect NEGATIVE BATTERY LEAD before servicing INPUT REGULATOR TO GAS FITTING Do not touch electrically live parts CYLINDER ARGON GAS TO WORK ELECTRODE OR 6 PIN AMPHENOL K814 ARC START SWITCH S23732 10 K870 FOOT AMPTROL OR K963 1 HAND AMPTROL CRM after 9 23 97 CAUTION AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE FEEDER CONTROL CIRCUITS MAY BE ANY ...

Страница 46: ...T CONTROL IS USED ELECTRODE WORK POWER SOURCE APPLICATIONS SEE OPERATOR S MANUAL OF 500 VOLT AMPERES N D LEADS 21 AND GND DO NOT APPEAR ON LN 7 S WITH CODES BELOW 7026 N C PLUG INTO 115 VOLT AC RECEPTACLE ON WELDER CONTROL PANEL OR OTHER 115 VOLT AC SUPPLY RATED AT A MINIMUM N B 3 CONDUCTOR 16 POWER CORD PHYSICALLY SUITABLE FOR THE INSTALLATION AND PLUG RATED AT 115 VOLTS 15 AMPERES AC SWITCH ON T...

Страница 47: ... 254A J2 6 10 5 200 201 C5 240 31 IDLER S6 ON OFF IDLER AC J12 237 224B W4 L10262 PCB1 7 3 R CHARGER 5F 220 6 20 97 W13 C2 SWITCH W1 C3 2C 232 77A W5 224C GROUND SCREW BLOWER BAFFLE W4 5E SLIP RINGS 220 221 E GROUND AMPHENOL 2 247 SOLENOID SPEED HIGH HOLD 76B 75B 4B J10 1J10 INDICATES CAVITY NUMBER 800 MFD GREEN RECEPTACLE SILVER 3C GND G 6 W7 50W 240 241 R W2 3 5A 76A CB1 42 213 W6 ELECTRODE POLA...

Страница 48: ...537 ALL CASE FRONT COMPONENTS VIEWED FROM REAR GROUND J12 FRAME BLACK J13 SHUTDOWN 220A 235B CONTACTOR 237 5K 5K REMOTE SWITCH L1 CHOKE W6 224G R 224H 5G 221A 225 R 6J10 STARTER SOLENOID COIL S5 SWITCH IDLER 224B 222 RED S4 S3 START 222G 222G SWITCH 223A ON OFF S6 5B PRESSURE 235A 222C FUEL 8J10 FUEL 9J10 235C 235B BLUE 221B CB9 222D 11J10 220 222B BLUE STARTER ELECTRODE POLARITY 77B REMOTE CONTRO...

Страница 49: ...TPU T R H EO STAT S8 CW 75 10K PO T 76 GN D E 76D GN D D 201A AC 7 R ED RED 200B 21 31A 32 4A C O N TAC TO R 2A C 21 H W O R K 77C 76C 75C 31B I 42 K G N D A G R O U N D START S4 223A 222 ON P O SITION 225 223 222B GL OW P LUG 222B 222A 225 STARTE R 224B 1J10 HO LD L3 FUE L 5H 227 ALTERNATO R 254 254A J2 6 10 5 200 201 C5 240 31 IDLER S6 ON OFF I D LER AC J12 237 224B W4 PC B1 7 3 R CHA RG ER 5F 2...

Страница 50: ...NGER 300 D AND 300 DLX 30 50 6 20 97 13 00 33 81 60 18 13 85 18 48 6 75 34 86 20 25 12 36 60 50 17 37 18 00 11 98 6 26 M18399 L 18 00 31 00 46 08 C RADIATOR CAP CENTER OF GRAVITY 24 2 70 9 96 24 04 24 75 DIMENSION PRINT RANGER 300 ...

Страница 51: ...NOTES RANGER 300 D AND 300 DLX ...

Страница 52: ...NOTES RANGER 300 D AND 300 DLX ...

Страница 53: ...16 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to one location Orders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only Prices include shipment by 4thClass Book Rate ...

Страница 54: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 55: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 56: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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