Lincoln Electric POWER WAVE 655/R Скачать руководство пользователя страница 4

iii

SAFETY

iii

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install  equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

WELDING and CUTTING
SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.

Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention

During Welding, Cutting and Other Hot Work”, available
from NFPA

1 Batterymarch Park, PO box 9101, Quincy, Ma

022690-9101.

6.j. Do not use a welding power source for pipe thawing.

Refer to 

http://www.lincolnelectric.com/safety

for additional safety information.

Содержание POWER WAVE 655/R

Страница 1: ...our machine www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Opera...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Страница 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...ortant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For fazing Complete the form on the b...

Страница 7: ...ral Description B 3 Recommended Processes and Equipment B 3 Required Equipment B 3 Limitations B 3 Duty Cycle and Time Period B 3 Case Front Controls B 4 Constant Voltage Welding B 5 Pulse Welding B 6...

Страница 8: ...NDUIT AWG MM2 SIZES 8 10 10 6 TYPE 75 C COPPER WIRE IN CONDUIT AWG MM2 SIZES 6 16 6 16 PROCESS CURRENT RANGES DC MIG MAG FCAW SMAW Pulse CURRENT 50 815 Average Amps 40 815 Average Amps 30 600 Average...

Страница 9: ...ower to any other equipment connected to the welding sys tem at the disconnect switch or fuse box before working on the equipment Do not touch electrically hot parts Always connect the Power Wave grou...

Страница 10: ...ne is not being used at high currents INPUT VOLTAGE CHANGE OVER FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY Welders are shipped connected for the highest input voltage listed on the rating plate To move...

Страница 11: ...WAVE POWERWAVE Connect All Work Sense Electrode Lead Electrode Lead Leads at the End of the Joint Connect All Welding Work Leads at the Beginning of the Joint Travel Direction TWO Power Wave S For the...

Страница 12: ...al welding loop length greater than 50ft 15m the K1796 Coaxial Welding Cables are recommended The welding loop length is defined as the total of electrode cable length A work cable length B work lengt...

Страница 13: ...rk voltage sensing is recommended CAUTION A 6 INSTALLATION POWER WAVE 655 R A 6 NEGATIVE ELECTRODE POLARITY When negative electrode polarity is required such as in some Innershield applications revers...

Страница 14: ...ard cables especially in lengths greater than 25 ft 7 6m can lead to com munication problems system shutdowns poor motor acceleration poor arc starting and low wire driving force wire feeding problems...

Страница 15: ...slide the switch left to the ON position when the high speed gear is installed Replace the cover and screws The PC board will read the switch at power up automatically adjusting all control parameter...

Страница 16: ...t Switch 7 reserved for future use Switch 8 work sense lead 1 LEASE SIGNIFICANT BIT 2 MOST SIGNIFICANT BIT Switch 8 work sense lead Off work sense lead not connected On work sense lead connected Feed...

Страница 17: ...0 0 0 0 17 0 1 0 0 0 1 18 0 1 0 0 1 0 19 0 1 0 0 1 1 20 0 1 0 1 0 0 21 0 1 0 1 0 1 22 0 1 0 1 1 0 23 0 1 0 1 1 1 24 0 1 1 0 0 0 25 0 1 1 0 0 1 26 0 1 1 0 1 0 27 0 1 1 0 1 1 28 0 1 1 1 0 0 29 0 1 1 1 0...

Страница 18: ...ceases Do not touch electrically live parts or electrodes with your skin or wet clothing Insulate yourself from the work and ground Always wear dry insulating gloves FUMES AND GASES can be dan gerous...

Страница 19: ...WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER INPUT POWER THREE PHASE DIRECT CURRENT GMAW FCAW GTAW OPEN CIRCUIT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE INPUT CURRENT OUTPUT CURRENT PROTEC...

Страница 20: ...e Power Wave power source is designed to be a part of a modular multi process welding system Depending on configuration it can support constant current constant voltage and pulse welding modes The Pow...

Страница 21: ...em fault If the PS Status light is flashing any combination of red and green errors are present in the PW 655 R Read the error code before the machine is turned off Error Code interpretation through t...

Страница 22: ...c programs when the wire feed speed changes the Power Wave will automatically adjust the voltage correspondingly Wave control adjusts the inductance of the wave shape This adjustment is often referred...

Страница 23: ...ically recalculate the waveform parameters to maintain similar arc properties POWER WAVE 655 R The Power Wave utilizes adaptive control to com pensate for changes in electrical stick out while weld in...

Страница 24: ...ee Voltage Sensing in the Installation Section for use and Wiring Diagram Section Codes 11410 11880 Cool Arc 40 K1813 1 See Wiring Diagram Section Codes 11410 11880 POWER WAVE 655 R Water Flow Sensor...

Страница 25: ...will not need adjustment However neglected or improperly calibrated machines may not yield sat isfactory weld performance To ensure optimal performance the calibration of output Voltage and Current sh...

Страница 26: ...BLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause general...

Страница 27: ...ponents Occurs during a reset and indicates the Power Wave is mapping identifying each component in the system Normal for first 1 10 seconds after power is turned on or if the system configuration is...

Страница 28: ...certain that fuses or breakers are properly sized See Installation section of this manual for recommended fuse and breaker sizes 2 Welding procedure is drawing too much output current or duty cycle i...

Страница 29: ...ng channels in machine 2 Secondary rectifier thermostat has opened After machine has cooled reduce load duty cycle or both Check for material blocking intake or exhaust lou vers 1 Input voltage is too...

Страница 30: ...age may be too low limiting output capability of the power source Make certain that the input voltage is proper according to the Rating Plate located on the rear of the machine 2 Input may be single p...

Страница 31: ...n robot 1 Check for fault signals from the I O connector Possible faults are lack of water flow water flow turned off 1 Check for fault signals from the I O connector Possible faults are lack of water...

Страница 32: ...erface is no longer responding to the Power Source The most likely cause is a fault bad connection in the communication leads or control cable Contact the Service Department for instructions on reload...

Страница 33: ...ed When this occurs the machine output will phase back to 100 amps typically result ing in a condition referred to as noodle welding NOTE For The Power Wave 655 the secondary limit is 880 Amps The max...

Страница 34: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 35: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 36: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 37: ...for future use T 855A Shield ground to case U Reserved for future use V Reserved for future use W Reserved for future use X Reserved for future use TABLE 2 WIRE FEEDER RECEPTACLE S1 Pin Lead Function...

Страница 38: ...guration WORK SENSE LEAD K940 WATERCOOLED TORCH ELECTRODE LEAD CONTROL CABLE K1795 WATER COOLER POWER CONNECTION SHIELDING GAS TO SHIELDING GAS DEVICENET CABLE TO PLC CONTROLLER DEVICENET CABLE TO PLC...

Страница 39: ...User supplied electrode lead POWERWAVE CONTROL CABLE K1805 1 WORK SENSE LEAD K940 DEVICENET CABLE K1804 1 CONTROL CABLE OR K1804 2 AND ANY K1795 CONTROL CABLE CONTROL CABLE K1805 1 User supplied elec...

Страница 40: ...F 7 DIAGRAMS F 7 POWER WAVE 655 R M18241 A 01 32 88 14 62 19 16 19 90 9 48 12 35 19 00 22 63 26 10 23 12 23 51 4 21 12 90 6 75 3 47 10...

Страница 41: ...NOTES POWER WAVE 655 R...

Страница 42: ...h electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...te Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentac...

Страница 44: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

Отзывы: