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B-44

OPERATION

B-44

POWER FEED™ 25M

EXAMPLE 2 - 2 STEP TRIGGER:

Improved Arc Start

and Arc End. Tailoring the arc start and arc end is a

common method for reducing spatter and improving

weld quality. This can be accomplished with the Start

and Burnback functions set to a desired values and

Crater set to OFF. (See Figure B.20)

For this sequence,

PREFLOW:

Shielding gas begins to flow immediately when the

gun trigger is pulled.

RUN-IN:

After preflow time expires, the power source regulates

to the start output and wire is advanced towards the

work piece at the Run-In WFS. If an arc is not estab-

lished within 1.5 seconds, the power source output

and wire feed speed skips to the weld settings.

UPSLOPE:

Once the wire touches the work and an arc is estab-

lished, both the machine output and the wire feed

speed ramp to the weld settings throughout the start

time. The time period of ramping from the start set-

tings to the weld settings is called UPSLOPE.

WELD:

After upslope, the power source output and the wire

feed speed continue at the weld settings.

BURNBACK

As soon as the trigger is released, the wire feed

speed is turned OFF and the machine output contin-

ues for the burnback time.

POSTFLOW:

Next, the machine output is turned OFF and shielding

gas continues until the post flow timer expires.

Shielding

Gas

Idle

Preflow

Strike

Upslope

Weld

Burnback

Postflow

Idle

WFS

Off

Run-in

Off

Weld

Off

Weld

r P

r R

2 Step Trigger

Start = ON

Crater = OFF

Burnback = ON

1.5 sec max.

Start

Start time

Burnback Time

Power

Source

Output

FIGURE B.20

All manuals and user guides at all-guides.com

Содержание POWER FEED 10M

Страница 1: ...Code Number 11313 11456 11557 11714 11715 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by prop...

Страница 2: ...WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutti...

Страница 3: ...h electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level u...

Страница 4: ...raulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in...

Страница 5: ...mmables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons sans rever...

Страница 6: ...he correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty state...

Страница 7: ...n B 36 thru B 38 Internal Controls B 39 B 40 Cold Feed Gas Purge Switch Light Switch Heater Switch Pressure Arm Adjustment B 41 2 Step 4 Step Trigger Operation and Graphics B 42 thru B 47 Rear Control...

Страница 8: ...emory Panel Closed GEARING WIRE FEED SPEED RANGE WIRE SIZE PHYSICAL DIMENSIONS WFS RANGE 50 800 ipm 2 5 20 3m min 30 400 ipm 1 3 10 4m min WFS RANGE 50 800 ipm 2 5 20 3m min 30 400 ipm 1 3 10 4m min W...

Страница 9: ...eeding performance place the POWER FEED 25M on a stable and dry surface Keep the wire feeder in a vertical position Do not operate the wire feeder on an angled surface of more than 15 degrees Do not s...

Страница 10: ...ED 25M See 5 pin 6 pin and 7 pin Figure A 1 There is one circular connector on the rear of the POWER FEED 25M Maximum control cable length is 200 ft 61 m ARCLINK CONTROL CABLES See Figure A 3 ArcLink...

Страница 11: ...ire feed er electrode connection 3 Connect the outer lead bundle to the power source work connection and the other end to the work piece Minimize the length of any work lead extension for best results...

Страница 12: ...tlet fitting of the flow regulator Attach the other end to the welding system shielding gas inlet Tighten the union nuts with a wrench 6 Before opening the cylinder valve turn the regulator adjusting...

Страница 13: ...t driver remove the five screws securing the wire drive panel Lift out the wire drive panel and disconnect the molex connections 11 Using a 5 16 nut driver remove the four screws secur ing the cover 1...

Страница 14: ...thumb screw hole in the feed plate Slide the gun receiver bushing into the wire drive and verify the thumb screw holes are aligned 10 Tighten the socket head cap screw 11 Insert the welding gun into...

Страница 15: ...d personnel should install use or service this equipment Loading 10 to 15 lb 4 5 6 8kg Spools A K468 spindle adapter is required for loading 2 51mm wide spools on 2 51mm spindles Use a K468 spindle ad...

Страница 16: ...ts in maximum drive roll clamping pressure Patented split wire guides fully support the wire and virtually eliminate birdnesting No tools required to change the drive rolls and wire guides Patented du...

Страница 17: ...umes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or explosion Keep flammable material away ARC RAYS can burn Wear eye ear and body protec tion SEE ADDI...

Страница 18: ...num case with replaceable skids or an impact resistant polycarbonate plastic case The heart of the POWER FEED 25M is the MAXtrac drive The patented features on the wire drive offer tool less changing...

Страница 19: ...is 50ft 15 2m for push pull systems Spool guns do not work with the POWER FEED 25M A remote control foot amptrol and a push pull gun may not be connected to the POWER FEED 25M simultaneously Maximum...

Страница 20: ...hows detailed welding and diagnostic information 8 Left Button Changes the MSP4 display to show the Weld Mode or Arc Control 9 Right Button Changes the MSP4 display to show Start Options or End Option...

Страница 21: ...Trigger connector for a push only gun 9 ON OFF switch Controls power to the POWER FEED 25M 10 6 pin connector Connector for a remote control 11 Cover Covers location for optional water cooling line 1...

Страница 22: ...e LED will flash green and codes will repeat There may be more than one error code indicated To clear the error turn the power source OFF and then back ON to reset See Troubleshooting Section E STATUS...

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Страница 24: ...MP knob to adjust Start current while the Start Options LED is displayed No arc ending options are active for SMAW Stick welding modes PROCESS Stick Soft 7018 Stick Crisp 6010 MODE 1 2 CC STICK MODES...

Страница 25: ...ld ed electrodes like Innershield POWER FEED 25M K2368 1 Power Wave 355M 1 K2202 1 Power Wave 455M K2203 1 Power Wave 455M STT K2230 1 POWER FEED 10M Bench Model K2234 1 POWER FEED 10M Dual Bench Mode...

Страница 26: ...or the next arc start PROCESS GMAW STANDARD CV GMAW POWER MODE FCAW STANDARD CV WELD MODE 5 40 6 ARC CONTROL WELD MODE END OPTIONS START OPTIONS DESCRIPTION Pinch controls the arc characte ristics whe...

Страница 27: ...K2368 1 Power Wave 355M 1 K2202 1 Power Wave 455M K2203 1 Power Wave 455M STT K2230 1 POWER FEED 10M Bench Model K2234 1 POWER FEED 10M Dual Bench Model K2536 1 2 3 POWER FEED 25M 2 KP1696 xx Drive R...

Страница 28: ...ure to the preset Welding Procedure EFFECT RANGE Postflow Time 0 to 25 0 seconds Burnback 0 to 25 Seconds Crater Procedure DESCRIPTION Adjusts the time that shielding gas flows after the welding out p...

Страница 29: ...e arc length and ranges from 0 50 to 1 50 Increasing the trim value increases the arc length while decreasing the trim value decreases the arc length FIGURE B 6 ARC CONTROL For steel and stainless pul...

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Страница 31: ...sts the time that shielding gas flows after the welding out put turns off The burnback time is the amount of time that the weld output continues after the wire stops feeding It prevents the wire from...

Страница 32: ...offers both traditional pulse and Pulse on Pulse Pulse on Pulse GMAW PP is an exclusive waveform for aluminum welding Use it to make welds with a stacked dime appearance similar to GTAW welds FIGURE B...

Страница 33: ...l from the wire to the weld puddle Pulse welding controls the arc length with Trim instead of voltage When trim arc length is adjusted the Power Wave automatically recalculates the voltage current and...

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Страница 35: ...Procedure to the preset Welding Procedure EFFECT RANGE Postflow Time 0 to 25 0 seconds Burnback 0 to 25 Seconds Crater Procedure FUNCTION Adjusts the time that shielding gas flows after the welding o...

Страница 36: ...he arc Synergic STT modes keep the arc characteristics the same when the wire feed speed is changed Note STT is available only with specially equipped Power Wave power sources like the Power Wave 455M...

Страница 37: ...onds RUN IN WFS Off 30 to150 in min Start Procedure FUNCTION Adjusts the time that shielding gas flows after the trigger is pulled and prior to feeding wire Run in sets the wire feed speed from the ti...

Страница 38: ...t into the weld Changing the background current changes the shape of the back bead 100 CO2 requires less background current than when welding with blended shielding gases FIGURE B 17 TAILOUT Tailout p...

Страница 39: ...valves connect the output gas hose on the wire feeder to the TIG torch gas hose The wire feeder gas solenoid may be enabled or dis abled by parameter P 8 in the set up menu found in this operations s...

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Страница 41: ...The Setup Menu gives access to the Setup Configuration Stored in the setup configuration are user parameters that generally only need to be set at installation The parameters are grouped as shown in...

Страница 42: ...is started or a user interface control is changed P 3 will only show up in the list if the power source is capable of calculating energy a power source software update may be necessary When P 3 No ene...

Страница 43: ...any times as needed during the weld Release the trigger to stop weld ing The system will automatically return to procedure A settings Integral TrigProc When using a Magnum DS dual schedule gun or simi...

Страница 44: ...tomatically while TIG welding Power source Solenoid Any gas solenoid connected to the power source will turn on and off automatically while TIG welding Notes Preflow is not available while TIG welding...

Страница 45: ...tion and test purposes By default the machine does not include test weld modes in the list of weld modes that are available to the operator To manually select a test weld mode set this option to Yes W...

Страница 46: ...ead the IP Address Press the left button to back out and exit this option The IP address cannot be changed using this option P 107 View Power Source Protocol Used for viewing the type of power source...

Страница 47: ...nged from the Mode Select Panel all others Mode Select Panel settings are unlocked Wave Control Options Locked The Wave Control parameters on the Mode Select Panel are locked all others are unlocked S...

Страница 48: ...e default weld mode and welding parame ters Presently this option does not exist in any setup menu P 509 UI Master Lockout Locks all user interface controls preventing the operator from making any cha...

Страница 49: ...e is Disabled will appear briefly in the MSP4 display HOLD 2 SECONDS TO SAVE PROCEDURE MEMORY A GUN B 1 4 2 5 3 6 M M PROCEDURE MEMORY PANEL OPERA TION For Code 11313 The Dual Procedure Memory Panel p...

Страница 50: ...mits are enabled the parameter will flash whenever an attempt is made to exceed the memory limit value The parameter will not flash if an attempt is made to exceed the machine limit Machine limits are...

Страница 51: ...Name High Limit Low Limit The memory value must always be less than or equal to the high limit and greater than or equal to the low limit After setting limits press the memory button with the flashing...

Страница 52: ...d the message Memory save is Disabled will appear briefly in the MSP4 display A GUN B 1 5 2 6 3 7 4 8 DUAL PROCEDURE MEMORY OPERATION For Code 11456 and Higher The Dual Procedure Memory buttons perfor...

Страница 53: ...and wire feeder dependent Weld mode dependent 0 50 to 1 50 10 0 to 10 0 0 0 to 2 5 0 0 to 10 0 Off 50 to 150 0 0 to 10 0 0 00 to 0 25 0 0 to 10 0 Units in min Volts Weld mode dependent Seconds Second...

Страница 54: ...00 Memory Value Parameter Name Low Limit High Limit The memory value must always be less than or equal to the high limit and greater than or equal to the low limit After setting limits press the memor...

Страница 55: ...Switch 3 Wire Drive Pressure Arm 4 Internal Light Switch 5 Internal Heater Switch 6 Spindle Brake 7 Gun Bushing ITEM DESCRIPTION 1 9 8 7 6 3 2 8 Thumb Screw for securing the welding Gun 9 Socket Head...

Страница 56: ...2 Wire Drive Pressure Arm 3 Internal Light Switch 4 Internal Heater Switch 5 Spindle Brake 6 Gun Bushing ITEM DESCRIPTION 1 8 7 6 3 2 7 Thumb Screw for securing the welding Gun 8 Socket Head Cap Screw...

Страница 57: ...inside of the POWER FEED 25M The heater is useful for reduc ing condensation build up on the spool of wire The heater is thermo statically protected POWER FEED 25M COLD FEED GAS PURGE ON OFF LIGHT HEA...

Страница 58: ...hoose the arc start weld and arc end time It may also be set up to work as a trigger inter lock 2 STEP 4 STEP 2 STEP 4 STEP TRIGGER OPERATION Code 11456 and higher The 2 Step 4 Step switch changes the...

Страница 59: ...lished within 1 5 seconds the wire feed speed will jump to the welding wire feed speed WELD The power source output and the wire feed speed continue at the weld settings for as long as the trigger is...

Страница 60: ...re touches the work and an arc is estab lished both the machine output and the wire feed speed ramp to the weld settings throughout the start time The time period of ramping from the start set tings t...

Страница 61: ...er Released 2 Step Trigger Start ON Crater ON Burnback ON 1 5 secmax Start Starttime B urnback Time Downslope Crater Crater ti me Power Source Output Crater FIGURE B 21 EXAMPLE 3 2 STEP TRIGGER Custom...

Страница 62: ...lled a second time and then released or if the arc is interrupted See Figure B 22 For this sequence PREFLOW Shielding gas begins to flow immediately when the gun trigger is pulled RUN IN After preflow...

Страница 63: ...rigger is released UPSLOPE During upslope the power source output and the wire feed speed ramp to the weld settings throughout the start time The time period of ramping from the start settings to the...

Страница 64: ...CONTROLS POWER FEED 25M 1 Flow Meter 2 Shielding Gas Inlet 3 5 Pin Arclink Cable Connector 4 Electrode Cable 5 Cover for Optional Water Line Connector ITEM DESCRIPTION 1 2 3 4 5 All manuals and user...

Страница 65: ...ction and may cause errors in the readings at the supply regulator Set the gas flow rate using the feeder flow meter reading and not the supply regulator reading Only use a pressure regulator like K58...

Страница 66: ...KP1696 1 KP1696 2 KP1697 035C KP1697 045C KP1697 052C KP1697 1 16C KP1697 068 KP1697 5 64 KP1697 3 32 KP1695 035A KP1695 040A KP1695 3 64A KP1695 1 16A FACTORY INSTALLED EQUIPMENT K1500 2 Gun Receiver...

Страница 67: ...Used most often with SMAW welding Includes a complete alu minum case Decals skids insulation and latches are all preassembled Includes a complete engineered plastic case Decals and latches are all pre...

Страница 68: ...le with Miller guns Includes 5 pin to 5 pin wire feeder to power source control cable Cables may be con nected end to end to make a longer cable Includes 5 pin to 5 pin wire feeder power source to con...

Страница 69: ...key wrench Includes Gun receiver bushing with trigger connector Used with K2211 xx and K2212 xx Python Guns Includes Push Pull gun bushing fittings valve removal tool modified gas bypass valve and co...

Страница 70: ...ont of the module approximately 25 6 mm and then sliding forward 4 Use a 5 16 nut driver to remove the screws holding the water cooling cover on the case front of the inner module and on the rear of t...

Страница 71: ...ding gas hose from the gun bushing if required 7 For water cooled guns a Install the hose assembly from K590 6 to the rear of the POWER FEED 25M case POWER FEED 25M WARNING b Remove the rear panel of...

Страница 72: ...FICATION All calibrations are factory set on the POWER FEED 25M To verify the wire feed speed Assemble a 045 1 2mm drive roll kit into the POWER FEED 25M Load a spool of 045 1 2mm electrode and thread...

Страница 73: ...ous external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact...

Страница 74: ...is drawing too much current 1 The power source does not have any welding programs loaded Possible Adjustments 1 Verify the power source is operat ing properly Status light steady green 2 Check contro...

Страница 75: ...act tip is partially melted or has spatter 6 Improper gun liner tip drive rolls and or inner wire guide 7 Incorrect tension arm pressure on the drive rolls 8 Worn drive roll 1 Turn the POWER FEED 15M...

Страница 76: ...nd or melted contact tip 2 Worn work cable or poor work connection 3 Wrong polarity 4 The gas nozzle is extended beyond the contact tip or the wire stickout is too long 5 Poor gas shielding on process...

Страница 77: ...TORQUE NORMAL SPEED 1 2 3 4 P8 5 6 1W 1B 587A 580A 585C 581A W B 587 580 585 581 7 8 582A 582 L2 1 2 3 4 P6 5 6 532 7 8 9 10 570D 543 3218A 3214A 77A 76A 570A 532A 75A 532C 570E 543A 3218 3214 77 76 5...

Страница 78: ...or all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Departmen...

Страница 79: ...F 3 DIMENSION PRINT F 3 POWER FEED 25M 14 0 16 9 23 3 8 5 5 4 16 9 14 5 16 Circle 12 x 18 Ellipse Dimensions for Code 11313 All manuals and user guides at all guides com...

Страница 80: ...F 4 DIMENSION PRINT F 4 POWER FEED 25M 14 0 16 9 23 3 8 5 5 4 16 9 14 5 16 Circle 12 x 18 Ellipse Dimensions for Codes 11456 11557 All manuals and user guides at all guides com...

Страница 81: ...de with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau...

Страница 82: ...Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m qui...

Страница 83: ...bsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products All manuals and...

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