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A-5

INSTALLATION   

POWER FEED 10 / R

A-5
CHANGING THE WIRE DRIVE RATIO

ELECTRIC SHOCK can kill.

• Turn off power to the power source

at the disconnect switch.

------------------------------------------------------------------------

Changing the ratio requires a gear change and a PC

board switch change. The Power Feed Wire Feeders

are shipped with both high speed and a low speed

gears.  As shipped from the factory, the low speed

(high torque) gear is installed on the feeder.  For iden-

tification purposes, the low speed (high torque) gear

has 20 teeth and is 1.1 inches in diameter. The high

speed gear has 30 teeth and is 1.6 inches in diameter.

1. Pull open the Pressure Door.

2. Remove the Phillips head screw retaining the pinion

gear to be changed and remove the gear. If the

gear is not easily accessible or difficult to remove,

remove or adjust feed plate from the gearbox. To

remove feed plate:

• Loosen the clamping collar screw using a 3/16"

Allen wrench. The clamping collar screw is

accessed from the bottom of the feed plate. It is

the screw which is perpendicular to the feeding

direction.

• Loosen  the  retaining  screw,  which  is  also

accessed from bottom of feeder, using a 3/16"

Allen wrench. Continue to loosen the screw until

the feed plate can be easily pulled off of the wire

feeder.

3. Loosen, but do not remove, the screw on the lower

right face of the feed plate with a 3/16" Allen

wrench.

4. Remove the screw on the left face of the feed plate.

If changing from high speed (larger gear) to low

speed (smaller gear), line the lower hole on the left

face of the feed plate with the threads on the

clamping collar. Line the upper hole with the

threads to install larger gear for high speed feeder.

If feed plate does not rotate to allow holes to line

up, further loosen the screw on right face of feed

plate.

5. Remove the small gear from the output shaft.

Lightly cover the output shaft with engine oil or

equivalent. Install gear onto output shaft and secure

with flat washer, lock washer, and Phillips head

screw which were previously removed. 

6. Tighten the screw on lower right face of feed plate.

7. Re-attach feed plate to wire feeder if removed in

Step 2.

8. Feed plate will be rotated out-of-position due to the

gear change. Adjust the angle of the feed plate per

Item 2.

Set the High/Low switch code on Wire Drive PC board

which is located on the

Power Wave 455/R and

Power Wave 655/R.

Consult the Instruction Manual

for proper power source settings.

WARNING

Содержание Power Feed 10

Страница 1: ...THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having code numbers 10729 10801 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products Copyright 2007 Lincoln Global Inc...

Страница 2: ... SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from ...

Страница 3: ...de in water for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding m...

Страница 4: ...an easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not w...

Страница 5: ...inflammables 4 Des gouttes de laitier en fusion sont émises de lʼarc de soudage Se protéger avec des vêtements de protection libres de lʼhuile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier 6 Eloigner les ma...

Страница 6: ...ecially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at ...

Страница 7: ... Bushings and Adapters A 7 Conduit Adapters A 7 Remote Sense Lead Specifications A 7 Installation of Field Installed Options A 7 Feeding Electrode and Brake Adjustment A 8 Drive Roll Pressure Setting A 8 Operation Section B Safety Precautions B 1 Duty Cycle B 1 General Description B 1 Recommended Processes B 1 Process Limitations B 1 Recommended Equipment Interface B 1 Accessories Section C Option...

Страница 8: ...d K1780 1 Power Feed 10 50 800 IPM 025 3 32 in 035 120 in 75 1200 IPM 025 1 16 in 035 5 64 in 1 27 20 3 m m 0 6 2 4 mm 0 9 3 2 mm 2 03 30 5 m m 0 6 1 6 mm 0 9 2 0 mm CONTROL BOX WIRE DRIVE AND COMPLETE UNITS SPEC TYPE INPUT POWER PHYSICAL SIZE TEMPERATURE RATING Dimensions Height Width Depth Weight Operating Storage K1780 1 Power 40 VDC 13 5 10 3 12 0 23 5 Lbs 20 to 40 C 40 to 40 C Feed 10 340 mm ...

Страница 9: ...the bottom of the case front A work lead must be run from the negative power source output stud to the work piece The work piece connection must be firm and secure especially if pulse welding is planned Excessive voltage drops at the work piece connection often result in unsatisfacto ry pulse welding performance Connect a work lead of sufficient size and length per TABLE 1 between the proper outpu...

Страница 10: ...switch 4 Using a pencil or other small object slide the switch to the ON position for negative electrode polarity Conversely slide the switch to the OFF position for positive electrode polarity 5 Replace the cover and screws The PC board will read the switch at power up automatically adjust ing all control parameters for the speed range selected SHIELDING GAS CONNECTION The customer must provide a...

Страница 11: ...tion A 1 for feed speed and wire size capabilities with high and low speed gear ratios To determine whether you should be using the high or low speed ratio use the following guidelines If you need to operate at wire feed speeds above 800 IPM 20 m m you will need to install the high speed gear large 30 tooth 1 6 inch diameter gear If you do not need to run at wire feed speeds in excess of 800 IPM 2...

Страница 12: ...using a 3 16 Allen wrench Continue to loosen the screw until the feed plate can be easily pulled off of the wire feeder 3 Loosen but do not remove the screw on the lower right face of the feed plate with a 3 16 Allen wrench 4 Remove the screw on the left face of the feed plate If changing from high speed larger gear to low speed smaller gear line the lower hole on the left face of the feed plate w...

Страница 13: ... gun adapter should be followed when installing and configuring a gun The following guidelines are general procedures only that are not intended to cover all guns 1 Check that the drive rolls and guide tubes are prop er for the electrode size and type being used 2 Lay the cable out straight Insert the connector on the welding conductor cable into the brass conduc tor block on the front of the wire...

Страница 14: ...er connector Install gun adapters per the instructions shipped with it K1500 5 Oxo connection For any gun having an Oxo style threaded connector Install gun adapter per the instructions shipped with it CONDUIT ADAPTERS The K1546 1 and K1546 2 Adapter for use with Lincoln Magnum conduit K515 or 565 and E Beam conduit The K1546 1 is to be used for wire sizes 023 1 16 K1546 2 is to be used for wire s...

Страница 15: ...less Cold Feed trigger mode is selected the electrode and drive mechanism are always Hot to work and ground and could remain Hot several seconds after the Gun trigger is released 5 Feed the electrode through the gun 6 Adjust the brake tension with the thumbscrew on the spindle hub until the reel turns freely but with little or no overrun when wire feeding is stopped Do not over tighten Drive Roll ...

Страница 16: ...wer Feed Robotic Feeders must be used with PowerWave 455 R PowerWave 655 R or other Robotic PowerWave source These are the only power source to supply the correct operating voltage 40 volts DC and communication method Arc Link digital communications required by the Power Feed 10 Robotic B 1 OPERATION POWER FEED 10 R B 1 SAFETY INSTRUCTIONS Read and understand this entire section of operat ing inst...

Страница 17: ... KP1505 5 64 3 32 2 4 mm KP1505 3 32 Cored Electrode 0 030 0 8 mm KP1505 035C 0 035 0 9 mm KP1505 035C 0 040 1 0 mm KP1505 045C 0 045 1 2 mm KP1505 045C 0 052 1 4 mm KP1505 052C 1 16 1 6 mm KP1505 1 16C 0 068 1 7 mm KP1505 068 5 64 2 0 mm KP1505 5 64 3 32 2 4 mm KP1505 3 32 7 64 Lincore Hard Facing 2 8mm KP1505 7 64H 7 64 2 8mm KP1505 7 64 120 3 0mm KP1505 120 Aluminum Electrode 0 035 0 9 mm KP150...

Страница 18: ...te grease Every six months check the motor brushes Replace them if they are less than 1 4 long SAFETY PRECAUTIONS ROUTINE MAINTENANCE Drive Rolls and Guide Tubes After feeding every coil of wire inspect the feed plate and drive rolls Clean them as necessary All drive rolls have two identical grooves The rolls may be flipped over to use the other groove See Procedure to Install Drive Rolls and Wire...

Страница 19: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Autho...

Страница 20: ...tion of drive rolls relative to split wire guide groove 4 Drive rolls may not be seated properly 5 Gun cable dirty clean if neces sary 6 Worn drive roll 7 Electrode rusty and or dirty Cable frayed or poor sol der joint at work or electrode lug 8 Worn nozzle or cable liner Replace if necessary 9 Partially flashed or melted con tact tip Replace if necessary 10 Incorrect drive roll pressure Readjust ...

Страница 21: ...r work connection 3 Loose electrode or work cable connections 4 Wrong polarity Make sure electrode polarity is correct for process being used 5 Gas nozzle extended beyond gun tip or wire stickout too long while welding 6 Poor gas shielding on processes requiring gas Check gas flow and mixture 1 Improper procedures or tech niques See Gas Metal Arc Welding Guide GS 100 2 Improper gas shielding Clean...

Страница 22: ...m Welding may or may not vary from normal procedure Wire feeds properly Wire feed speed is consistent and adjustable but operates at the wrong speed 1 Tip overheating due to pro longed or excessive high current and or duty cycle welding Note A light application of high temperature antiseize lubri cant such as Lincoln E2067 Graphite Grease may be applied to tip of threads 1 The wire drive motor may...

Страница 23: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Страница 24: ...MS F 2 POWER FEED 10 R POWER FEED 10 R DIMENSION PRINT 12 23 3 54 1 77 1 20 1 12 1 97 11 98 10 23 7 75 75 2 00 44 12 2000 L11579 11 98 2 75 1 47 1 22 1 48 2 08 Ø 156 2 HOLES 65 X 3 2 9 SLOT 1 4 20 2 PLACES 16 82 ...

Страница 25: ...NOTES POWER FEED 10 R ...

Страница 26: ...NOTES POWER FEED 10 R ...

Страница 27: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 28: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Страница 29: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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