Lincoln Electric K498 Скачать руководство пользователя страница 10

B-2

OPERATION

B-2

ELECTRODES AND EQUIPMENT

The Magnum 200FM gun and cable has been
designed for use with Lincoln L-50 and L-56, solid
steel wire electrodes for the GMAW process and
Lincoln Outershield

®

cored electrodes for the gas-

shielded FCAW process. Refer to the appropriate
Lincoln Process and Procedure Guidelines for the
electrode used for information on recommended elec-
trical and visible stickouts.

MAKING A WELD

a. Check that the welding power source is on and that

the shielding gas supply is set for the proper flow
rate.

b. Position electrode over joint. End of the electrode

should be slightly off the work.

c. Lower welding helmet, close gun trigger and begin

welding. Hold the gun so the contact tip to work
distance gives the correct electrical stickout as
required for the procedure being use.

d. To stop welding, release the gun trigger and then

pull the gun away from the work after the arc goes
out. Follow wire feeder instruction manual if using a
trigger interlock circuit.

AVOIDING WIRE FEEDING 
PROBLEMS

Wire feeding problems can be avoided by observing
the following gun handling procedures:
a. Do not kink or pull cable around sharp corners.

b. Keep the electrode cable as straight as possible

when welding or loading electrode through cable.

c. Avoid wrapping excess cable around handle or

front of wire feeder.

d. Do not allow dolly wheels or trucks to run over

cables.

e. Keep cable clean by following maintenance instruc-

tions.

f. Use only clean, rust-free electrode. The Lincoln

electrodes have proper surface lubrication.

g. Replace contact tip when the arc starts to become

unstable or the contact tip end is fused or
deformed.

MAGNUM 200FM

Содержание K498

Страница 1: ...n on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful Mo...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...iv SAFETY iv Mar 93...

Страница 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Страница 7: ...____________________________________________________________ Maintenance Section D Removal Installation and Trimming Instructions for Magnum Liners D 1 Gun Tubes and Nozzles D 1 Gun Cables D 2 Cable C...

Страница 8: ...he procedure outlined in the Maintenance Section of this manual before working in that area of the equipment WARNING Choose the gas nozzle as appropriate for the GMAW process to be used Typically the...

Страница 9: ...K498 1 15 ft 035 0 9 KP2020 1B1 KP2026 1 KP1935 2 KP2025 1 KP1934 1 KP2028 1 4 5 045 1 2 2B2 K498 2 10 ft 035 0 9 KP2020 1B1 KP2026 1 KP1935 2 KP2025 1 KP1934 1 KP2028 1 3 0 045 1 2 2B2 K498 3 15 ft...

Страница 10: ...e gives the correct electrical stickout as required for the procedure being use d To stop welding release the gun trigger and then pull the gun away from the work after the arc goes out Follow wire fe...

Страница 11: ...NSTALLATION AND TRIMMING INSTRUCTIONS FOR MAGNUM LINERS NOTICE The variation in cable lengths prevents the interchangeability of liners Once a liner has been cut for a particular gun it should not be...

Страница 12: ...per Gun Tubes and Nozzles Section of pages D 1 and D2 c Remove three 6 screws from the gun handle sep arate the two halves and remove the cable from the handle along with the trigger assembly d Remove...

Страница 13: ...ull the connector nut over the copper strands engage the gun tube connector threads and tighten in place Refer to Figure 3 NOTE For best results insert a 175 197 4 5 5 0 mm diameter rod through the co...

Страница 14: ...past the damaged section Remove and save the cable clamp NOTE If sliding the cable handle becomes difficult try rotating it 180 e Remove incoming connector from cable by unscrewing connector nut from...

Страница 15: ...g or tightening i Solder the terminal lead assemblies from step f to the control leads stripped in step g Insulate both soldered connections using either heat shrink tub ing or electrical tape j Fully...

Страница 16: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Страница 17: ...ize cable liner h Partially flashed melted or improper size contact tip a Contact tip worn or incorrect size b Worn or undersize ground cables or poor ground connections c Loose electrode connections...

Страница 18: ...seizes in diffuser a Improper procedures or tech niques b Improper gas shielding a Tip overheating due to prolonged or excessive high current and or duty cycle welding a See Gas Metal Arc Welding Guid...

Страница 19: ...NOTES MAGNUM 200FM...

Страница 20: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 21: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 22: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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