Lincoln Electric Invertec V275-S Скачать руководство пользователя страница 14

B-3

OPERATION

B-3

6. ARC  FORCE

This control functions in CC Stick SMAW

modes to adjust the Arc Force. The arc is soft at the mini-
mum settings and more forceful or driving at the maximum
settings. Higher spatter levels may be present at the maxi-
mum settings. 

Full range is from -10(Soft) to +10(Crisp)

7. OUTPUT TERMINALS

These quick disconnect termi-

nals provide connection points for the electrode and work
cables. Refer to 

Output Connection

in the Installation chap-

ter for proper cable sizes. For positive polarity welding con-
nect the electrode cable to the positive terminal and the work
cable to the negative terminal. To weld negative polarity
reverse the electrode and work cables.

8. THERMAL SHUTDOWN INDICATOR 

This light will

illuminate if an internal thermostat has been activated.
Machine output will return after the internal components
have returned to a normal operating temperature. See

Thermal Protection

later in this Operation chapter. 

9. 6-PIN REMOTE RECEPTACLE 

(Refer to 

Output Connection

in the Installation chapter.) 

10. POWER LIGHT

- This Light will illuminate when the

power switch is in the “ON” position.

CONSTANT CURRENT PROCESSES

MANUAL ARC WELDING (STICK)*

The Invertec may be utilized as a manual DC arc welder with
the electrode cable, work cable, and electrode holder being the
only equipment required.

AIR CARBON ARC CUTTING*

Air carbon arc cutting may be performed with the Invertec within
its output rating using 3/16” diameter carbon rods. Output
cables, an air carbon arc electrode cable assembly, and a
source of compressed air are required.

TIG WELDING*

The Invertec V275-S is capable of touch start TIG welding. An
electrode cable, work cable, TIG torch, and gas supply with reg-
ulator are required. Refer to 

Accessories 

section of this manu-

al.
Touch starting is done as follows:

1. Place the shield cup edge on the work piece.
2. Rock the tungsten down to touch.
3. Trigger the output, if using remote control.
4. Gently rock back the tungsten from the workpiece.

Note

: The short circuit current is limited to 20 amps to aid in

touch starting. Panel output control becomes the current
limit setting when in remote control.

* Note:

Operating this machine with the output control set to

maximum may cause the machine to phase back and the arc
to go out. This occurs because the welding current exceeded
300 amps and the machine’s protection circuitry activated.
Turn the output control down to correct  this condition.

PARALLEL OPERATION

The Invertec’s are operable in parallel. For best results, the cur-
rents of each machine should be reasonably well shared. As an
example, with two machines set up in parallel for a 300 amp
procedure, each machine should be set to deliver approximately
150 amps, not 200 amps from one and 100 amps from the
other. This will minimize nuisance feedback conditions. In gen-
eral, more than two machines in parallel will not be effective due
to the voltage requirements of procedures in that power range.

To set machine outputs, start with output control pots and arc
force pots in identical positions. Adjust outputs and arc forces to
maintain current sharing while establishing the proper output
current.

OVERLOAD PROTECTION

The machine is electrically protected from producing high output
currents. Should the output current exceed 300A, an electronic
protection circuit will reduce the current to less than 200A. The
machine will continue to produce this low current until the pro-
tection circuit is reset. Reset occurs when the output load is
removed.

Note:

When TIG welding with the Output Knob at or above 275

Amps the Arc may go out.

THERMAL PROTECTION

Thermostats protect the machine from excessive operating tem-
peratures. Excessive temperatures may be caused by a lack of
cooling air or operating the machine beyond the duty cycle and
output rating. If excessive operating temperature should occur,
the thermostats will prevent output voltage or current.

Thermostats are self-resetting once the machine cools suffi-
ciently.

FAN

The cooling fan on the V275-S operates once 15 amps of weld-
ing current is drawn and for 7 minutes after the output current
has stopped flowing.

The fan will also run anytime the machine has over heated.

POWER-UP SEQUENCE

At power up the thermal light (and Power light on codes 11164
and above) turns on and the fans run for approximately 3 sec-
onds. This is the pre-charge time for the main capacitors. After
this time the fans and thermal light turn off and the pre-charge
relay closes to apply full line power to the capacitors. At this
time the machine is ready to weld.

INVERTEC V275-S

Содержание Invertec V275-S

Страница 1: ...REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 10...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise pais...

Страница 6: ...information below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __...

Страница 7: ...ction B 3 Fan B 3 Power Up Sequence B 3 ________________________________________________________________________________ Accessories Section C General Options Accessories C 1 Cable Plugs C 1 Remote Co...

Страница 8: ...220 380 400 415 440 50Hz INPUT CURRENT AMPS 27 25 13 11 34 33 17 14 38 37 19 16 25 15 15 14 13 32 20 19 18 17 IDLE POWER 150W Max IDLE POWER 150W Max EFFICIENCY RATED OUTPUT 87 EFFICIENCY RATED OUTPUT...

Страница 9: ...irectly on a secure level surface or on a recommended undercarriage The machine may topple over if this procedure is not followed HIGH FREQUENCY PROTECTION Locate the Invertec V275 S away from radio c...

Страница 10: ...itch to 208 230 For 380 575 Position the large switch to 380 575 3 Move the A lead to the appropriate terminal Refer to figure A 1 below THE LINCOLN ELECTRIC CO CLEVELAND OHIO U S A Do not touch elect...

Страница 11: ...he welding plug included with the machine is designed to accept a welding cable size of 1 0 to 2 0 1 Remove 1 in 25mm of welding cable insulation 2 Slide rubber boot onto cable end The boot end may be...

Страница 12: ...ITATIONS The V275 S is not recommended for pipe thawing INVERTEC V275 S Read and understand this entire section before operating your machine SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Do not touch el...

Страница 13: ...ing for remote control 4 MODE SWITCH CC Stick SMAW Use this mode for all stick welding Output energized when machine is on TIG GTAW Optimized for touch start use Short circuit current is limited to ap...

Страница 14: ...control set to maximum may cause the machine to phase back and the arc to go out This occurs because the welding current exceeded 300 amps and the machine s protection circuitry activated Turn the out...

Страница 15: ...Depress pedal to increase current Depressing pedal fully achieves maximum set current Fully raising the pedal finishes the weld and starts the after flow cycle Includes 25 ft 7 6m control cable Order...

Страница 16: ...ct resistor leads across the two capacitor terminals Hold resistor in place for 10 seconds DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS 7 Repeat discharge procedure for the capacitor on other...

Страница 17: ...er Heat sink fins Input Filter Capacitors Output Terminals 4 Examine capacitors for leakage or oozing Replace if needed 5 Examine the sheet metal case for dents or break age Repair the case as require...

Страница 18: ...ENANCE COMPONENTS SWITCH BOARD HEAT SINK ASSEMBLY CONTROL PC BOARD MAIN TRANSFORMER ASSEMBLY CHOKE ASSEMBLY OUTPUT TERMINALS POWER SWITCH CENTER ASSEMBLY INPUT RECTIFIER COOLING FANS CASE BACK ASSEMBL...

Страница 19: ...BLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause general...

Страница 20: ...shielding bag and place it directly into the equipment Don t set the P C Board on or near paper plastic or cloth which could have a static charge If the P C Board can t be installed immediately put i...

Страница 21: ...umper are in the proper position for the input voltage being applied Refer to Input Voltage Reconnect Procedure in the Installation Chapter 5 Check continuity of the 0 6 amp slow blow fuse located on...

Страница 22: ...2 Check or replace remote control device If used 1 Make sure the Local Remote switch S3 is in the REMOTE position 2 The remote control device may be faulty Replace 3 The Local Remote switch must be i...

Страница 23: ...ounds or mis connec tions 2 Install new fuses and reapply power If fuses open again con sult a Lincoln Authorized Field Service Facility 1 Check the input voltage and input voltage reconnect procedure...

Страница 24: ...current until the protection circuit is reset Reset occurs when the output load is removed 2 Check the input voltage and input voltage reconnect procedures See Input Voltage Reconnect Procedure 3 Chec...

Страница 25: ...of this manual 4 Check for loose or faulty welding cables 1 Check for loose or faulty welding cables 2 Is the electrode DRY Try weld ing with another electrode from a different container Make sure you...

Страница 26: ...X4 L1 X2 X7 X8 X5 X6 X1 X3 REACTOR L2 REACTOR MAIN TRANSFORMER D1A D1B D2A D2B X7 X6 R I G H T LEFT X8 X5 X1 X3 OUTPUT RECTIFIER L3 OUTPUT CHOKE 207A 382 383 388 387 REMOTE RECEPTACLE 202 206 203A SN...

Страница 27: ...2 X7 X8 X5 X6 X1 X3 REACTOR L2 REACTOR MAIN TRANSFORMER D1A D1B D2A D2B X7 X6 R I G H T LEFT X8 X5 X1 X3 OUTPUT RECTIFIER L3 OUTPUT CHOKE 207A 382 383 388 387 REMOTE RECEPTACLE 202 206 203A SNUBBER PC...

Страница 28: ...ASE BACK GND2 G GND GND1 LINE CORD FROM AMPH ENOL 208 204 201 205 SHUNT X4 X2 X4 L1 X2 X7 X8 X5 X6 X1 X3 REACTOR L2 REACTOR MAIN TRANSFORMER X7 X6 R I G H T LEFT X8 X5 X1 X3 OUTPUT RECTIFIER PC BOARD...

Страница 29: ...F 4 DIAGRAMS F 4 INVERTEC V275 S L11981 A 02 9 00 11 85 20 25 3 17 MAX 79 MIN 88 25 7 00 16 84 2 08 4 30 MAX RECONNECT DOOR OPEN 1 25 O 93 O 15 89 35 TYP 1 44 DIMENSION PRINT...

Страница 30: ...NOTES INVERTEC V275 S...

Страница 31: ...NOTES INVERTEC V275 S...

Страница 32: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 33: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 34: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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