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Power Feed 11 SemiAutomatic

Cabinet Wire Feeder

OPERATOR’S MANUAL

IM613-B

October, 2000

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part.

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with: Power Feed 11 K1635-1 (World Model) Code 10529; 10777

Power Feed 11 K1636-1 (European Model) Code 10531; 10778

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

Содержание IM613-B

Страница 1: ...READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with Power Feed 11 K1635 1 World Model Code 10529 10777 Power Feed...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...le A 10 Optional Features Installation A 11 Optional Panels for Control Box A 11 General Panel Installation Guidelines A 11 Operation Section B Safety Precautions B 1 Product Description B 1 Recommend...

Страница 8: ...g Section E Safety Precautions E 1 Troubleshooting Guide E 2 Diagrams Section F Wiring Power Feed 11 Wire Feeder F 1 Wiring Power Feed 11 Control Box F 2 Dimension Print F 3 Parts Lists P315 Series vi...

Страница 9: ...9 m m 0 6 1 2 mm 0 8 1 2 mm Wire Feeder World Model K1636 1 Power Feed 11 50 625 IPM 025 1 16 in 035 5 64 in 75 1100 IPM 025 045 in 035 045 in Cabinet 1 27 15 9 m m 0 6 1 6 mm 0 9 2 0 mm 2 03 27 9 m m...

Страница 10: ...FLOOR The Wire Feeder is equipped with aluminum skids which protect the enclosure when the Feeder is placed on the floor in either the horizontal or vertical position CONTROL BOX ORIENTATION The Cont...

Страница 11: ...trol cable with the 5 socket end to the mating receptacle on the back of the wire feeder To connect the cable to the feeder aligning the pins and key plug it into the back of the wire feeder head rota...

Страница 12: ...alled on the feed er If this is the desired gear ratio no changes need to be made SELECTING THE PROPER GEAR RATIO See the Technical Specifications at the front of this section for feed speed and wire...

Страница 13: ...hat secure the Motor Gearbox to the Interface Plate Using a 3 16 Hex Key Wrench remove the 2 upper screws and loosen but don t remove the 2 lower screws b Slide the Motor Gearbox to the UPPER SET OF H...

Страница 14: ...t Display is always preset weld cur rent when weld current is not flowing and actual weld current when weld current is flowing 4 Run in Minimum Speed Available Run in weld WFS If any option containing...

Страница 15: ...r all units Permits selection of extended modes Note the factory shipped settings for Switch S2 are as follows PF 11 European Switches 1 2 5 7 OFF Switches 3 4 8 ON PF 11 World Switches 1 3 5 7 OFF Sw...

Страница 16: ...wire guides 3 Remove Outer Wire Guide by turning knurled thumb screws counter clock wise to unscrew them from Feed plate 4 Remove drive rolls if any are installed by pulling straight off shaft Remove...

Страница 17: ...ampere air cooled gun and cable assemblies that are avail able Note Most Non Lincoln Guns can be connected to the Power Feed 11 provided the gun has a European Style Gun Connector GUN CONNECTION GUIDE...

Страница 18: ...to the gas inlet fitting of the wire drive unit Any shielding gas can be used that is recommended in the electrode s product literature at a maximum pressure of 60 psi 4 1 bar This may include such ga...

Страница 19: ...el must be installed in every Control Box The remaining panel can be one of the following CV G MX2 or MSP2 Note The CD panel must be installed in the upper position its harness is not long enough to a...

Страница 20: ...55 DUTY CYCLE The Power Feed 11 wire feeder is capable of welding at a 100 duty cycle continuous welding The power source will be the limiting factor in determining system duty cycle capability CONTRO...

Страница 21: ...n board trimmer adjustment When used with the Dual Procedure or Memory options only the WFS Amps and Volts Trim settings are saved Selecting the Gouge mode immediately energizes the output terminals o...

Страница 22: ...e trigger receptacle Memory provides six independent storage locations for Control Box settings All selections are done with push buttons and indicator lights Dual Procedure can be used without making...

Страница 23: ...as Inductance or Wave Control Allows operator to vary the arc characteristics from soft to harsh in all weld modes Adjustable from 10 0 to 10 0 in increments of 0 1 Off 0 0 is nominal Burnback Time de...

Страница 24: ...and Volts Trim knobs to the desired lower limits Note You will not be able to adjust the lower limit outside of the minimum and maximum wire feed speed of the Wire Drive nor above the upper limit Turn...

Страница 25: ...y 4 Step Logic With Crater Fill OFF 1 Closing the gun trigger initiates the welding sequence preflow run in etc 2 Opening the trigger allows the wire to continue feeding before or after the welding ar...

Страница 26: ...e coil 7 Set one of the Readi Reel inside cage wires on the slot in the retaining spring tab 8 Lower the Readi Reel to depress the retaining spring and align the other inside cage wires with the groov...

Страница 27: ...edplate door This is an approxi mate setting The optimum drive roll pressure varies with type of wire surface condition lubrication and hardness Too much pressure could cause birdnesting but too littl...

Страница 28: ...REEL CHANGING At the end of a coil remove the last of the old elec trode coil from the conductor cable by either pulling it out at the nozzle end of the gun or by using the follow ing procedure 1 Cut...

Страница 29: ...tc LED on any other nodes components Wire Feeder Control Box Etc The system component is not receiving input power or is faulty It should only blink for a few seconds until the system component node h...

Страница 30: ...Local Authorized Lincoln Field Service Facility System normal and functional LED on any other nodes components Wire Feeder Control Box Etc System component node needs to be reprogrammed Contact your L...

Страница 31: ...8 1 7 mm KP1505 068 5 64 2 0 mm KP1505 5 64 3 32 2 4 mm KP1505 3 32 7 64 Lincore Hard Facing 2 8mm KP1505 7 64H 7 64 2 8mm KP1505 7 64 120 3 0mm KP1505 120 Aluminum Electrode 0 035 0 9 mm KP1507 035A...

Страница 32: ...indicator lights and a 3 digit display K1542 12 MSP2 Panel This panel provides a selection of over 25 weld modes including CV pulse FCAW and CC through a toggle switch and indicator lights LEDs It all...

Страница 33: ...has two control leads coming from the unit that become electrically common when water is flowing The 25 inch tab terminals of leads 570 and 572 inside the feed head case are disconnected from each ot...

Страница 34: ...Feedplate out towards the front of the machine which will allow it to be pulled back and out of the machine 4 Remove the gas hose and disconnect the gun leads MAINTENANCE Safety Precautions Routine M...

Страница 35: ...the Recommended Course of Action safely contact you local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Fa...

Страница 36: ...n gun and cable Check for mechanical restrictions in feeding path c Check for current position of drive rolls Relative to split wire guide groove d Drive rolls may not be seated properly e Gun cable d...

Страница 37: ...r work connection Replace if neces sary c Loose electrode or work cable connections d Wrong polarity Make sure elec trode polarity is correct for process being used e Gas nozzle extended beyond gun ti...

Страница 38: ...e is present and solenoid is on Feed head and Control Box status LEDs are both solid green a Tip overheating due to prolonged or excessive high current and or duty cycle welding Note A light applicati...

Страница 39: ...ights are solid green Preset WFS is adjustable on Control Box 9 Wire feed motor turns and sole noid operates but no arc voltage is present Status light is solid green on Control Box a Faulty gun trigg...

Страница 40: ...e set to the same value b Possible problem with current sensor electronics in power source Check power source man ual to trouble shoot current sensor electronics a 67 and or 21 voltage sense leads may...

Страница 41: ...stance before you proceed CAUTION PROBLEMS SYMPTOMS POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION 14 Displays and or indicator lights do not change when their corre sponding switches and or knobs are ac...

Страница 42: ...tch Status lights are solid green on CB and head boards a Power source is OFF b Feeder supply or fuse circuit at power source is blown or tripped or defective harness or cabling c Display or CB boards...

Страница 43: ...edure switch or CB mother board Disconnect harness plug from J5 of CB mother board Check that there is continuity between plug pins 1 and 7 local DPS is in posi tion A but not when in gun or B Now che...

Страница 44: ...its feed head dip switches set to zero in a group with more than one object Did not receive a recognition com mand from the power source Make sure the group dip switch set ting is unique for each CB...

Страница 45: ...he PS No heart beat response from an object EEPROM error Check for potential electrical HF noise generators in the area Try removing the noise source and pro gramming again If the Err 020 still occurs...

Страница 46: ...ows any of the following Err 211 Err 212 three dashes Microprocessor RAM error in Control Box Microprocessor RAM Error in object board other than Control Box Such as feed head Appears on right display...

Страница 47: ...R R F TOROID 1 1 3 2 3 2 4 1 2 4 2 3 9 2 3 2 1 1110 5 6 7 9 8 2 6 A A 6 P11 A 6 A 5 J2 J4 J11 J13 4 554 1 3 555 A 3 1 2 1 565 500A 4 5 6 7 8 12 1 2 3 4 558 555 559 560 570 564 563 571 U 562 561 565 55...

Страница 48: ...THE FLAT EDGE OF LED LENS CATHODE ALIGNS WITH BLACK B BLACK LEAD COLOR CODING W WHITE N E THE OPTION INSTALLED MAY NOT HAVE ALL OF THE SHOWN WIRES SEE THE N F CAVITY NUMBERING SEQUENCE AS VIEWED FROM...

Страница 49: ...AGRAMS F 3 POWER FEED 11 1 29 2 01 8 66 2 13 MOUNTING HOLES ON BRACKET 7 34 38 3 90 3 10 15 71 17 96 68 1 18 19 59 16 84 28 69 18 02 18 52 44 20 01 50 21 00 MOUNTING HOLES ON BRACKET 24 96 26 64 L1083...

Страница 50: ...NOTES POWER FEED 11...

Страница 51: ...6 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 52: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 53: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 54: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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