Lincoln Electric IDEALARC CV-400-I Скачать руководство пользователя страница 2

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

work unless the maintenance work requires it to be running.

____________________________________________________

1.b.Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes 
outdoors.

____________________________________________________

1.c. Do  not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in

position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In  some cases it may be necessary to remove safety

guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

___________________________________________________

1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

i

SAFETY

i

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

Mar ‘95

ELECTRIC AND 
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes 

localized Electric and Magnetic Fields (EMF). Welding 
current creates EMF fields around welding cables and 
welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do  not place your body between the electrode and

work cables. If the electrode cable is on your right 
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To  avoid scalding, do not remove the

radiator pressure cap when the engine is
hot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Diesel Engines

The Above For Gasoline Engines

Содержание IDEALARC CV-400-I

Страница 1: ...PERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 1...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pant...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...Connections B 6 Starting the Machine B 7 Adjusting the Output Voltage using the Digital Meter B 7 Local Remote Switch Operation B 7 Auxiliary Power B 7 Overload Protection B 7 Accessories Section C F...

Страница 8: ...60 Duty Cycle 33 100 Duty Cycle 66 33 60 Duty Cycle 68 34 Amps 400 300 400 300 Normal Open Circuit Voltage 10 43 MAX OCV 50 Input kVA NEMA 60 Load 23 6 IEC 60 Load 23 2 NEMA 100 Load 22 9 IEC 100 Loa...

Страница 9: ...s provided for this purpose See the National Electrical Code for details on proper grounding methods Fuse the input circuit with the recommended super lag fuses Choose an input and grounding wire size...

Страница 10: ...the wire feeder receptacle on the CV 400 I c See OUTPUT CONNECTIONS for connection of work and electrode cables Connection of Remote Control K857 NOTE The K864 Remote Control Adapter is required to in...

Страница 11: ...iversal Adapter This adapter plugs into the receptacle and provides the user with short wire leads for connections Refer to the instructions provided with the K867 as well as the wiring diagram for th...

Страница 12: ...f fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or explosion Keep flammable material away Do not weld on containers that have held combustibles ARC...

Страница 13: ...tor can choose the optimum output characteristics Solid State Output Contactor no noise no moving parts to wear Digital Voltmeter Ammeter is standard Power on off switch 42 VAC 10 amp auxiliary power...

Страница 14: ...ize this effect F 42 VOLT CIRCUIT BREAKER Protects the 42 volt 41 42 circuit in the wire feeder receptacle from overloads and shorts If this circuit breaker opens the CV 400 I will work normally Howev...

Страница 15: ...switch to This switch has no effect on the welding polarity In fact if the wire feeder being used does not have a voltmeter the setting of this switch has no effect CV 400 I GRAPHIC SYMBOLS THAT APPE...

Страница 16: ...ielding gas C HIGH INDUCTANCE NEGATIVE OUTPUT CONNECTION The high inductance connection is more suit able for short arc welding heavier weldments or when using 75 Argon 25 CO2 shield ing gas This conn...

Страница 17: ...ther equipment B CIRCUIT BREAKER Protects the 220 volt auxiliary circuit from over loads and shorts If this breaker opens the CV 400 I will work normally however equipment pow ered by the 220 volt rec...

Страница 18: ...e the Local Remote switch see Figure B 1 in the Remote position The remote control now con trols the output voltage in the manner described above This control may be adjusted while welding to change t...

Страница 19: ...hat can accommodate either one or two gas bottles or one gas bottle and a Magnum water cooler The CV 400 I lifting eye is not functional when the K874 undercarriage is installed WIRE FEEDER SWIVEL MOU...

Страница 20: ...the machine is overloaded the thermostat will open thermal pro tection indicator light will turn on and the output will be zero The fan will continue to run and auxiliary power will still be available...

Страница 21: ...n be conducted with out removing the case wrap around cover Step 3 PERFORM COMPONENT TESTS If you have exhausted all of the recom mended tests in Step 2 Consult your Local Authorized Field Service Fac...

Страница 22: ...nded wfs voltage settings and angle of approach of wire to work b If problem still persists call Local Lincoln Authorized Field Service Facility Allow machine to cool Be sure to provide adequate venti...

Страница 23: ...between 2 4 in wire feeder receptacle 6 If welding with 1 16 aluminum wire and machine is flashing E00 1 Voltage Control misconnected 1 Open in feedback circuitry 2 Faulty PC Board 3 Voltage Adjust p...

Страница 24: ...rrect 1 Thermostat circuit has opened 2 Faulty Control PC Board 1 Faulty Control PC Board 2 Voltage Adjust potentiometer defective 3 Voltage Adjust potentiometer leads open 1 Defective power switch 1...

Страница 25: ...is in the Remote position 2 Faulty Voltage Adjust potentiometer 3 Leads or connections open in control circuit 4 Malfunctioning Remote Control 5 Faulty Control PC board 1 Poor work connection 2 Improp...

Страница 26: ...on the machine 1 Local Remote switch in wrong position 2 Faulty Local Remote switch 3 Faulty Remote Control poten tiometer 4 Leads or connections open in control circuit 5 Faulty Control PC board 1 L...

Страница 27: ...alling a replacement PC board If there is damage to the PC board or if replacing PC board corrects problem return it to the local Lincoln Electric Field Service Shop ELECTRIC SHOCK can kill Have a qua...

Страница 28: ...then ON to return the machine to normal output CHECKING SNUBBER CIRCUIT In case of an SCR malfunction or failure the snubber assembly should be checked Disconnect the input power to the CV 400 I at th...

Страница 29: ...HINES ONLY N B THIS PERMANENT CONNECTION IS MADE AT THE MAIN TRANSFORMER FOR 415V 200 400V AND 380 500V MACHINES ONLY W U L1 L3 1 3 3 9 6 F 12 1 7 4 D 10 10 8 6 10 9 202 200 203 201 s 50 s 58V 58V O2...

Страница 30: ...B 214B s s 42A 42 41 42 I K C1 C4 31 000 MFD EACH MAIN TRANSFORMER C 2 41A 41 CIRCUIT BREAKER 220V 52A 2A 52 51 2 L2 INPUT SUPPLY LINES S1 LINE SWITCH RECONNECT PANEL 11 8 5 2 TO A SYSTEM GROUND PER N...

Страница 31: ...ILL N A WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION N B DIAGRAM SHOWS ELECTRODE POSITIVE TO CHANGE POLARITY TURN POWER OFF ELECTRODE CABLE 14 PIN AMPHENOL POWER SOURCE CV CV...

Страница 32: ...IC SHOCK CAN KILL 6 18 93 NOT USED ON CV CV I POWER SOURCES 42 VAC 115 VAC N E POWER SOURCE FRAME CONNECTION WIRE FEEDER VOLTMETER CONNECTION CONNECTS TO WORK TERMINAL OF POWER SOURCE CONNECT TOGETHER...

Страница 33: ...ERSAL ADAPTER PLUG 75 76 77 GREEN N D Only qualified persons should install use or service this machine using the disconnect switch at the fuse box WARNING Turn off input power to the Welding Power So...

Страница 34: ...L POWER SOURCE CV CV I OPTIONAL K857 TO WORK LN 25 WIRE FEEDER REMOTE CONTROL OPTIONAL K484 JUMPER PLUG REVERSE ELECTRODE AND WORK CABLES AT POWER SOURCE N C USE OF THE K857 REMOTE CONTROL REQUIRES IN...

Страница 35: ...NOL POWER SOURCE CV CV I TO WORK LN 25 WIRE FEEDER OPTIONAL K484 JUMPER PLUG OPTIONAL K864 REMOTE CONTROL ADAPTER WITH K444 1 OPTION N D N D N C N C CONNECT THE K484 JUMPER PLUG TO THE 14 PIN RECEPTAC...

Страница 36: ...PUT CONTROL OUTPUT CONTROL OUTPUT CONTROL TRIGGER CIRCUIT TRIGGER CIRCUIT SEE APPROPRIATE WIRING DIAGRAM FUNCTION FUNCTIONS ARE LISTED FOR REFERENCE ONLY AND EACH MAY OR MAY NOT BE PRESENT IN YOUR EQU...

Страница 37: ...REAR VIEW 14 PIN BOX RECEPTACLE REAR VIEW AND 14 PIN CABLE PLUG FRONT VIEW K 42 A 32 B GND C 2 L 82 D 4 E 77 M 81 F 76 G 75 N SPARE H 21 I 41 J 31 K 42 J 31 I 41 H 21 N SPARE G 75 F 76 M 81 E 77 D 4...

Страница 38: ...OT IS MARKED FOR THE APPROPRIATE CABLE SIZE PER TABLE BELOW AND SKIN CABLE JACKET TO LENGTH SPECIFIED 1 INCH 25 4mm 35 50 2 mm 35 50 2 1 TWIST MATE WELDING CABLE PLUG INSTALLATION INSTRUCTIONS 9 20 91...

Страница 39: ...F 11 DIAGRAMS F 11 CV 400 I CONNECTION OF NON LINCOLN WIRE FEEDERS...

Страница 40: ...FOR MOUNTING WELDER DOWN USING 5 16 SCREWS 1 68 N B N B HANDLE CONFIGURATION ON EARLIER MODELS 20 05 509 19 65 499 19 20 487 41 58 1056 26 00 660 3 61 91 12 60 320 42 7 11 99 304 3 90 99 28 7 0 1 00...

Страница 41: ...6 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 44: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

Отзывы: