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9
Troubleshooting
This Troubleshooting Guide is designed to be used by the machine Owner/Operator. Unauthorized repairs performed on
this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For
your safety, please observe all safety notes and precautions detailed in the Safety Section of this manual to avoid electrical
shock or danger while troubleshooting this equipment.
WARNING
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
Cooler stops after few
seconds.
The Flow Sensor took effect.
Water system has not yet been filled
(especially for long interconnection cables).
Repair
leak.
Fill the entire water system (interconnection
cable, feeder, torch) by pressing and
holding the torch button and "Flow Sensor
OFF" button.
Cooler does not
operate.
Blown
fuses.
Cord
unplugged.
No power at outlet.
Cordset
damaged.
Water lines blocked or crimped.
Leak in gun or water hoses.
Reservoir
empty.
Replace
fuses.
Plug in cord.
Check outlet circuit breaker.
Repair damaged cord or order new cordset.
Clear blockage in hose. Avoid kinking or
putting sharp bends in water lines.
Repair
leak.
Fill
reservoir.
Internal water leak.
Hose clamp loose on one of internal hoses.
Internal
hose
punctured.
Heat
exchanger
leaking.
Tighten or replace hose clamp.
Replace punctured hose with new hose.
Replace
heat
exchanger.
Leak at inlet/outlet
connector block.
Hose clamp loose.
Tighten hose clamp onto hose.
Torch runs hot.
Unit placed by area of extreme heat.
Low coolant flow.
No
coolant
flow.
Fan not operating.
Move unit away from hot air.
See Low Coolant FlowSection.
See No Coolant Flow Section.
Reference
fan
section.
Fan operates but there
is low coolant flow.
Leak in torch/gun or hoses.
Torch/gun or hoses partially obstructed.
Reservoir empty or very low.
Repair
leak.
Clear
obstruction.
Refill
reservoir.
Fan operates but there
is no coolant flow.
Pump
failure.
Pump
seized.
Replace
pump.
Replace
pump.
Pump operates, but fan
does not.
Fan blade contacting heat exchanger.
Fan
motor
failure.
Replace
fan.
Replace
fan.
Cooler trips outlet
circuit breaker.
Circuit
overloaded.
Cooler electrical component failure.
Check outlet circuit breaker.
Replace component inside of cooler.