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9

Troubleshooting 

This Troubleshooting Guide is designed to be used by the machine Owner/Operator.  Unauthorized repairs performed on 
this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty.  For 
your safety, please observe all safety notes and precautions detailed in the Safety Section of this manual to avoid electrical 
shock or danger while troubleshooting this equipment. 
 

 WARNING 

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 
local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. 
 

Cooler stops after few 
seconds. 

  The Flow Sensor took effect. 

  Water system has not yet been filled 

(especially for long interconnection cables). 

 Repair 

leak. 

  Fill the entire water system (interconnection 

cable, feeder, torch) by pressing and 
holding the torch button and "Flow Sensor 
OFF" button. 

Cooler does not 
operate. 

 Blown 

fuses. 

 Cord 

unplugged. 

  No power at outlet. 

 Cordset 

damaged. 

  Water lines blocked or crimped. 

 

  Leak in gun or water hoses. 

 Reservoir 

empty. 

 Replace 

fuses. 

  Plug in cord. 

  Check outlet circuit breaker. 

  Repair damaged cord or order new cordset. 

  Clear blockage in hose. Avoid kinking or 

putting sharp bends in water lines. 

 Repair 

leak. 

 Fill 

reservoir. 

Internal water leak. 

  Hose clamp loose on one of internal hoses. 

 Internal 

hose 

punctured. 

 Heat 

exchanger 

leaking. 

  Tighten or replace hose clamp. 

  Replace punctured hose with new hose. 

 Replace 

heat 

exchanger. 

Leak at inlet/outlet 
connector block. 

  Hose clamp loose. 

  Tighten hose clamp onto hose. 

Torch runs hot. 

  Unit placed by area of extreme heat. 

  Low coolant flow. 

 No 

coolant 

flow. 

  Fan not operating. 

  Move unit away from hot air. 

  See Low Coolant FlowSection. 

  See No Coolant Flow Section. 

 Reference 

fan 

section. 

Fan operates but there 
is low coolant flow. 

  Leak in torch/gun or hoses. 

  Torch/gun or hoses partially obstructed. 

  Reservoir empty or very low. 

 Repair 

leak. 

 Clear 

obstruction. 

 Refill 

reservoir. 

Fan operates but there 
is no coolant flow. 

 Pump 

failure. 

 Pump 

seized. 

 Replace 

pump. 

 Replace 

pump. 

Pump operates, but fan 
does not. 

  Fan blade contacting heat exchanger. 

 Fan 

motor 

failure. 

 Replace 

fan. 

 Replace 

fan. 

Cooler trips outlet 
circuit breaker. 

 Circuit 

overloaded. 

  Cooler electrical component failure. 

  Check outlet circuit breaker. 

  Replace component inside of cooler. 

 

Содержание COOL ARC 50

Страница 1: ...IM3017 04 2021 REV05 COOL ARC 50 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Страница 2: ...ce record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Where Purchased ENGLISH...

Страница 3: ...um reservoir capacity Minimum required reservoir capacity 9 2 l 6 l COOLANT Recommended coolant FREEZCOOL W000010167 Do not use Pre packaged welding industry coolants These coolants may contain oil ba...

Страница 4: ...rolled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic imm...

Страница 5: ...electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electr...

Страница 6: ...e only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright p...

Страница 7: ...oler is designed for use with all water cooled gun s up to 500A TIG and MIG torches and guns The COOL ARC 50 coolers bring new technology in the areas of pump heat exchanger and reservoir designs to t...

Страница 8: ...SERVOIR WARNING AT FIRST STARTING OF THE COOL ARC 50 RESERVOIR FILL CAP MUST BE REMOVED FOR A MOMENT TO AVOID GENERATE PARTIAL VACUUM IN COOLING SYSTEM DURING FILLING THE PUMP MUST BE FLOODING The fil...

Страница 9: ...e poor cooling performance low welding component and pump life and potential electrical safety hazards Cooling Efficiency 1 COOLANT RETURN 2 COOLANT IN TAKE 3 PUMP 4 FAN 5 HEAT EXCHANGER 6 HEATED AIR...

Страница 10: ...y in accordance with the working environment where the machine is placed WARNING Do not touch electrically live parts WARNING Before the case of machine will be removed the machine had to be turned of...

Страница 11: ...ed Leak in gun or water hoses Reservoir empty Replace fuses Plug in cord Check outlet circuit breaker Repair damaged cord or order new cordset Clear blockage in hose Avoid kinking or putting sharp ben...

Страница 12: ...irst read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine which contains a picture descriptive part number cross reference REACh 11 19 Communicat...

Страница 13: ...English English 11 Accessories W000010167 FREEZCOOL coolant...

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