background image

B-1

OPERATION

COOL ARC

®

22

OPERATION

SAFETY PRECAUTIONS

Read this entire section of operating instructions
before operating the machine.

ELECTRIC SHOCK can kill.

Do not operate with covers removed.

Do not operate if cables are wet or
immersed in water.

MOVING PARTS can injure. 

• 

Moving parts can injure. Never place
fingers into openings of Cooler.

HOT COOLANT can burn skin. 

• 

Always be sure coolant is NOT HOT
before servicing the cooler.

Do not pour used ethylene glycol
coolant down the drain. 

Observe additional guidelines
detailed in the beginning of this manual.

GENERAL DESCRIPTION

The Cool Arc

®

22 is a cooling system designed to work

specifically with Lincoln Electric TIG welding power sources.

Included Accessories:

8-inch jumper hose with quick water connector

The Cool Arc

®

22 is delivered empty with no coolant in the

system. Lincoln Electric KP4159-1 low conductivity coolant is
recommended.

LOCATION

This cooler will operate in harsh environments. However, it is
important that preventive measures are followed to assure long
life and reliable operation:

Do not place or operate this cooler on a surface with an

incline greater than 15° from horizontal.

The cooler must be located where there is free circulation of

clean air without restrictions for air movement to and from
the air vents. Do not cover the cooler with paper, cloth or rags
when switched on.

Dirt and dust that can be drawn into the cooler should be kept

to a minimum.

This cooler has a protection rating of IP23. Keep it dry, shelter

it from rain & snow and do not place it on wet ground or in
puddles.

Locate the cooler away from radio controlled machinery.

Normal operation may adversely affect the operation of
nearby radio controlled machinery, which may result in injury
or equipment damage. Read the section on regarding Electric
and Electromagnetic Fields in the safety section of the
manual.

Do not operate in areas with an ambient temperature greater

than 104°F (40°C). 

Warning: 

The ambient air temperature

influences the parameters of cooling. If the ambient
temperature is higher, the cooling system will be less
effective.

Avoid placing the cooler near a flux hopper or an area where
dust build-up is extreme.

Avoid placing the cooler near areas of extreme heat.

RECOMMENDED POWER SOURCE

The 

Cool Arc

®

22 is designed for use with water-cooled torches.

The 

Cool Arc

®

22 must be used with a Lincoln Electric TIG welding

power source that lists the Cool Arc 22 as an approved accessory.

INPUT SUPPLY CONNECTION

The 

Cool Arc

®

22 must be powered directly from the welding

power sources listed above.

To connect or disconnect the input supply to the 

Cool Arc

®

22,

turn off the welding power source and then connect or disconnect
it from the cooler.

Caution must be observed because the input voltage to the cooler
is 390Vdc. 

An internal electronic board adapts this voltage for the pump, fan
and light.   

Welding power sources are equipped with protection,
however, do not connect or disconnect a CA22 to or from a
welding power source that is on. Always turn OFF the
welding power source. 

Do not apply power to the welding power source when the
cooler reservoir is insufficiently filled and/or the torch’s
hoses are disconnected from the cooling unit. Failure to
observe this warning may cause internal damage to the
cooler.

WARNING

WARNING

WARNING

Содержание Cool Arc 22

Страница 1: ...m register Authorized Service and Distributor Locator www lincolnelectric com locator IM10454 Issue Date Oct 18 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 12733 Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 ...

Страница 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Страница 3: ... hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it ...

Страница 4: ...rm to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes a...

Страница 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Страница 6: ...and Filling the Reservoir B 3 Priming Pump only for first time use and Bleeding the Cooling System B 3 Connecting the Cooling System Hoses B 4 Transport B 4 Symbols Used B 4 MAINTENANCE SECTION D Routine maintenance D 1 Periodic maintenance not less than once a year D 1 Pump inlet strainer maintenance D 2 Access the strainer D 2 TROUBLESHOOTING SECTION E DIAGRAMS SECTION F PARTS LIST PARTS LINCOLN...

Страница 7: ...PUT INPUT VOLTAGE U1 INPUT AMPERES I1MAX 390 Vdc 0 8 A PARAMETERS RATING THE COOLING POWER OF FLOW 1LITER PER MINUTE AT TEM PERATURE OF 77 F 25 C MAXIMUM PRESSURE RATE 0 87 kW 62 psig 0 43 MPa PARAMETERS OF THE COOLER S RESERVOIR MINIMUM RESERVOIR CAPACITY MAXIMUM RESERVOIR CAPACITY 0 4 gallons 0 6 gallons COOLANT RECOMMENDED COOLANT KP4159 1 low conductivity coolant Do not use pre packaged weldin...

Страница 8: ...und or in puddles Locate the cooler away from radio controlled machinery Normal operation may adversely affect the operation of nearby radio controlled machinery which may result in injury or equipment damage Read the section on regarding Electric and Electromagnetic Fields in the safety section of the manual Do not operate in areas with an ambient temperature greater than 104 F 40 C Warning The a...

Страница 9: ...e the welding output to protect the torch 3 Reservoir for Coolant with Cap The translucent reservoir enables control of volume of the coolant A tank filter to catch 400um dust material is located in opening tank See Maintenance section for more details 4 Quick Connect Coupling Outlet Supplies cool coolant to the torch gun 5 Quick Connect Coupling Inlet Takes warm coolant from torch gun 6 Minimum a...

Страница 10: ... Never operate the cooler with the reservoir empty Do not start the cooler with less than 0 4 gallons of coolant Operating without enough coolant can prevent full priming of the system and may damage the pump Priming Pump only for first time use and Bleeding the Cooling System FIGURE 5 Assemble the welding setup Connect the short hose with quick water connectors included with the equipment to the ...

Страница 11: ...ick connect coupling Item 5 fig 2 located on the front panel of the cooler FIGURE 6 Warning The water cooler hoses are connected into the quick connect coupling type which automatically close when hoses are disconnected Before installing the hoses to the cooler verify that the hose connectors match the quick connect couplings located on the front panel of the cooler Avoid kinking or putting sharp ...

Страница 12: ...specially after disconnecting the water lines or changing the accessory being cooled Clean the tank filter PERIODIC MAINTENANCE NOT LESS THAN ONCE A YEAR Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the heat exchanger inside In dirty or dusty environments or if biological growth occurs in...

Страница 13: ...insufficient coolant flow rate A new or properly cleaned pump inlet strainer should restore the cooler s performance It is recommended to clean or replace the pump s inlet strainer at least once a year ACCESS THE STRAINER DISCONNECT WELDER AND COOLER FROM POWER The strainer access panel is located on the back lower left remove two screws see Figure 7 FIGURE 7 Next remove the large brass bolt appro...

Страница 14: ...column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally ...

Страница 15: ...ak Reservoir empty Fill reservoir Internal water leak Internal quick connector loose Insert tube correctly in quick connector clamp Internal hose punctured Replace punctured hose with new hose Heat exchanger leaking Replace heat exchanger Leak at inlet outlet connector block Hose clamp loose Tighten hose clamp onto hose Torch or gun runs hot Fan not operating Reference fan section Fan operates but...

Страница 16: ...rate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number 220 150 Wiring Diagram 12733 ...

Страница 17: ...F 2 DIAGRAMS COOL ARC 22 10 87 in 9 68 in 21 26 ...

Страница 18: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit ...

Страница 19: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten l Não o...

Страница 20: ...t to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specif...

Отзывы: