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Lincoln Electric Commander 500 Cummins, Руководство оператора

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C-2

ACCESSORIES

C-2

COMMANDER 500 CUMMINS

RECOMMENDED OPTIONAL EQUIPMENT

STICK

K704 Accessory Kit which includes:

•

 Electrode holder and cable.

•

 Ground clamp and cable.

•

 Headshield.

K857 Remote Control Kit is optional for remote cur-
rent control.

TIG

Magnum TIG Torch
Magnum Parts Kit and Argon gas
K930-ALL TIG Module  (not required for scratch start
DC TIG welding)

K936-1 Control Cable
K870 Foot Amptrol

Also available:

K963-1/-2 Hand Amptrol
K814 Arc Start Switch
K937-22 Control Cable Extension
K937-45 Control Cable Extension
K844-1 Water Valve

WIRE FEED WELDING OPTIONS

•

  LN-25

•

  LN-7

•

  LN-23P

•

  LN-8

•

  NA-3

•

  Spool Gun & K488 Module

•

  LN-742 

HIGH FREQUENCY GENERATORS FOR
TIG APPLICATIONS

The K799 Hi-Freq Unit and the K930-ALL TIG Modules
are suitable for use with the COMMANDER 500 CUM-
MINS. The Commander is equipped with the required
R.F. bypass circuitry for the connection of high fre-
quency generating equipment. The high frequency
bypass network supplied with the K799 Hi-Freq Unit

does  NOT

need to be installed into the Commander.

The Commander and any high frequency generating
equipment must be properly grounded. See the K799
Hi-Freq Unit and the K930-All TIG Module operating
manuals for complete instructions on installation, oper-
ation, and maintenance.

Содержание Commander 500 Cummins

Страница 1: ...ost importantly think before you act and be careful For use with machines having Code Numbers 10839 10903 Standard 10840 10904 Deluxe Date of Purchase Serial Number Code Number Model Where Purchased S...

Страница 2: ...PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...pri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...ine Grounding A 6 Auxiliary Power Receptacles A 6 Standby Power Connections A 6 A 7 Connection of Lincoln Electric Wire Feeders A 8 A 9 Operation Section B Safety Instructions B 1 General Description...

Страница 8: ...Precautions D 1 Routine and Periodic Maintenance D 1 Engine Maintenance D 1 Air Filter D 1 Fuel Filters D 2 Cooling System D 2 Battery Handling D 2 D 3 Nameplate Warning Decal Maintenance D 3 Welder...

Страница 9: ...42 0 in 31 5 in 63 1 in 1625 lbs 737 kg Approx 1066 8 mm 800 1 mm 1602 7 mm OUTPUT WELDER AND GENERATOR Duty Cycle Welding Output Volts at Rated Amps 100 500 Amps DC multi purpose 40 Volts 60 550 Amps...

Страница 10: ...DO NOT MOUNT OVER COMBUSTIBLE SUFACES Where there is a combustible surface directly under sta tionary or fixed electrical equipment that surface should be covered with a steel plate at least 06 1 6mm...

Страница 11: ...ers 6888 ft Contact a Cummins Service Representative for any engine adjustments that may be required HIGH TEMPERATURE OPERATION At temperatures above 40 C 104 F output voltage derating may be necessar...

Страница 12: ...fore the machine will shutdown A restart of the machine will restart the timer to allow the operator to override this fea ture The amount of reserve fuel remaining in the tank after the first shutdown...

Страница 13: ...ich are taped to the radiator cap cover AIR CLEANER INLET HOOD Remove the plastic plug covering the air cleaner inlet Install the air cleaner inlet hood to the air cleaner HIGH FREQUENCY GENERATORS FO...

Страница 14: ...stud marked with the symbol is provided on the front of the welder AUXILIARY POWER RECEPTACLES The auxiliary power capacity of the COMMANDER 500 CUMMINS is 12 000 watts of 60 Hz single phase power Th...

Страница 15: ...ble of the desired length The 50 amp 120 240 VAC plug is available in the optional K802R plug kit 4 Plug this cable into the 50 Amp 120 240 Volt recep tacle on the COMMANDER 500 CUMMINS case front Fig...

Страница 16: ...and CRISP for INNERSHIELD You may however want to start in the middle and adjust as needed from there Set the IDLE switch to the AUTO position When not welding the COMMANDER 500 CUMMINS engine will b...

Страница 17: ...ONNECTION OF AN NA 3 AUTOMATIC WELDING SYSTEM TO THE COMMANDER 500 CUMMINS For connection diagrams and instructions for connect ing an NA 3 Welding System to the COMMANDER 500 CUMMINS refer to the NA...

Страница 18: ...free service The rotor is a copper wound design with two slip rings and brushes The stator is wound entirely with heavy gauge copper wire and insulated with NEMA class F insulation material The stator...

Страница 19: ...w paint system on case and base for outstanding corrosion protection K1846 1 COMMANDER 500 CUMMINS Standard Model The K1846 1 is the standard version of the Commander 500 and has all the features of t...

Страница 20: ...while engine is running since this can cause damage to the ring gear and or starter motor 3 FUEL LEVEL GAUGE AND LIGHT K1846 2 only on codes 10840 and below Displays the level of diesel fuel in the 25...

Страница 21: ...aulty flashing circuit The light will remain on when the engine has been shut down due to a fault in the alter nator regulator or the alternator belt 7 IDLER SWITCH Has two positions as follows A In t...

Страница 22: ...sed and the welding terminals are Hot When the triggering device is released the contactor is opened and the welding terminals are Cold NOTE The new Chopper Technology control circuitry automatically...

Страница 23: ...TROL clockwise from 10 soft to 10 crisp changes the arc from soft and washed in to crisp and narrow It acts as an inductance control The proper setting depends on the procedure and operator preference...

Страница 24: ...ltage For example to obtain 140 amps and a forceful arc set the WELD MODE to the 250 MAX position and then adjust the OUTPUT to get 140 amps CONSTANT CURRENT CC WELDING The CC STICK position of 30 to...

Страница 25: ...3 5 5 10 3 5 13 17 6 8 15 23 7 11 21 25 10 12 23 27 11 13 28 32 13 15 3 8 2 4 5 10 3 5 5 10 3 5 9 13 4 6 11 15 5 7 11 15 5 7 13 17 6 8 18 22 8 10 23 27 11 13 TIG TORCH Nozzle Size 4 5 Approximate Argo...

Страница 26: ...The 240 VAC output can be split to provide two separate 120 VAC outputs with a maximum permissible current of 50 A per output to two separate 120 VAC branch circuits Output voltage is within 10 at al...

Страница 27: ...ABLE B 4 COMMANDER 500 CUMMINS Simultaneous Welding and Power Loads TABLE B 5 COMMANDER 500 CUMMINS Extension Cord Length Recommendations Current Amps 15 15 20 20 25 30 38 50 Voltage Volts 120 240 120...

Страница 28: ...asy connection to the welder The COMMANDER 500 CUMMINS is equipped with a 6 pin connector for connecting the remote control K704 ACCESSORY SET Includes 35 feet 10 m of electrode cable and 30 feet 9 m...

Страница 29: ...844 1 Water Valve WIRE FEED WELDING OPTIONS LN 25 LN 7 LN 23P LN 8 NA 3 Spool Gun K488 Module LN 742 HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS The K799 Hi Freq Unit and the K930 ALL TIG Modules a...

Страница 30: ...week ENGINE MAINTENANCE Refer to the Periodic Checks section of the Engine Operator s Manual for the recommended maintenance schedule of the following a Engine Oil and Filter b Air Cleaner c Fuel Fil...

Страница 31: ...it off when engine is not running PREVENTING BATTERY BUCKLING Tighten nuts on battery clamp until snug WARNING D 2 MAINTENANCE D 2 COMMANDER 500 CUMMINS 7 Inspect for holes and tears by looking throug...

Страница 32: ...cuit The Commander positive battery terminal has a red terminal cover If you need to charge the battery with an external charger disconnect the negative cable first then the positive cable before you...

Страница 33: ...SSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause gene...

Страница 34: ...arting Battery does not stay charged 1 Battery is low Charge Battery 2 Loose battery cable connections Inspect clean and tighten 1 Out of fuel Fill fuel tank 2 Fuel shut off valve is in off position 3...

Страница 35: ...Engine will not go to high idle when using auxiliary power 1 Idler switch in High idle position Set switch to Auto 2 External load on welder or auxil iary power Remove all external loads 1 Poor work l...

Страница 36: ...rong position Place switch in WELD TERMINAL ON position when welding without welding terminal control cable Refer to Operation chapter for proper switch function 1 Poor remote kit connection Check con...

Страница 37: ...232W 270 5L 5T 232S 232J 262B 224A 405 271 270 281A 200 401 213 214 232T 232R 262A 262B 281A 241A 233A 228A 234A 262A 224A 239 281 241 233 228 234 262 224 226A 200B 6F 5P 200D 201A 200A 239A 226 200 6...

Страница 38: ...260A 226 232W 270 5L 5T 232S 232J 262B 224A 405 271 270 281A 200 401 213 214 232T 232R 262A 262B 281A 241A 233A 228A 234A 262A 224A 239 281 241 233 228 234 262 224 226A 200B 6F 5P 200D 201A 200A 239A...

Страница 39: ...F 3 DIAGRAMS F 3 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 40: ...AUTION ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140...

Страница 41: ...F 5 DIAGRAMS F 5 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 42: ...F 6 DIAGRAMS F 6 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 43: ...Y INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WI...

Страница 44: ...F 8 DIAGRAMS F 8 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 45: ...F 9 DIAGRAMS F 9 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 46: ...NIT CAUTION ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE AC WIRE FEEDER VOLTAGE WHICH CAN DAMAGE THE CONTR...

Страница 47: ...E RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE AC WIRE FEEDER VOLTAGE WHICH CAN DAMAGE THE CONTROL CIRCUIT THE ENGINE GOVERNOR SETTING IS PRE S...

Страница 48: ...F 12 DIAGRAMS F 12 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 49: ...F 13 DIAGRAMS F 13 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 50: ...F 14 DIAGRAMS F 14 COMMANDER 500 CUMMINS CONNECTION DIAGRAM...

Страница 51: ...46 35 BOTTOM VIEW OF WELDER BASE NOTES PER TABLE N A B CENTER OF GRAVITY WITH OIL IN ENGINE EMPTY FUEL TANK AND COOLANT IN RADIATOR N A B NOTE This diagram is for reference only It may not be accurate...

Страница 52: ...NOTES COMMANDER 500 CUMMINS...

Страница 53: ...NOTES COMMANDER 500 CUMMINS...

Страница 54: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 55: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 56: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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