Lincoln Electric Cobramatic Скачать руководство пользователя страница 14

K1587-1 Cobramatic® Owner's Manual  -

Page 14

7.3.3  CC POSA START OPERATION

Attach the Cobramatic® to a CC power source according to the installation
instructions.

Insure power supply high frequency switch is in the 

“OFF”

 position, and

power supply is set to DC reverse polarity.

The power supply contactor should be set to

 “Remote”

 or 

“Tig”

 and the

amperage control set to 

“Panel”

 or 

“Standard”

depending on power supply.

Turn the Cobramatic® power switch to the 

“ON”

 position and the Posa Start

switch to the

 “OFF”

 position.

Adjust power source to desired amperage for your weld condition.

Press gun trigger and adjust wire feed speed at gun to match current setting.
If approximate wire feed speed is not known, it is better to start with excess
wire feed rather than too little, in order to prevent possible damage to the
contact tip.

Turn Posa Start switch to the

 “ON”

 position.  Press torch trigger and, using

Run-in Speed Control, adjust wire feed speed to approximately 10% of
welding wire speed set at torch.

Strike an arc; if the wire stubs out, reduce wire feed rate at gun, or increase
amperage setting on power source.

NOTE:  Because the Posa Start Run-in Speed always remains a percentage of the

actual welding wire feed rate, the Posa Start run-in speed will always slow down or

speed up proportional to any adjustment you now make at the gun.  Therefore, if you

slow down the welding wire feed speed, you will have to increase the Run-in Speed

setting.

Section 8

MAINTENANCE

Maintenance of the torch will normally consist of a general cleaning of the
wire guide system, including tubes, drive rolls, and conduits at regular
intervals.

Remove spatter build-up from inside of nozzles with a hardwood stick.

The only parts on the Cobramatic system that are subject to normal wear are
the conduit, contact tips, gas cups, front body liners, wire guides, drive and
idler rolls.  A supply of these parts should be maintained on hand.

If repairs do become necessary, any part can easily be replaced by a qualified
shop maintenance man.

Your Cobramatic® is designed to provide years of reliable service. Normal
wear and component failure may require occasional service.

The number of units in operation and the importance of minimal  "down time"
will determine to what extent spare parts should be stocked on hand.

8.1  TESTING THE TORCH

8.1.1  MOTOR CHECK

Remove the amphenol connector from the cabinet.
Using the torch amphenol, check the resistance across pins

 “A”

 and

“B”

(motor leads).  The resistance across the motor should be between

 5-10

ohms.

If an open circuit or short exist, check the motor leads and motor
independently.

Содержание Cobramatic

Страница 1: ...overall safety can be increased by proper installation andthoughfuloperation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAIN...

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Страница 7: ...K1587 1 Cobramatic Owner s Manual Page 7 THIS PAGE INTENTIONALLY BLANK...

Страница 8: ...ral 12 7 2 Feeder Controls 12 7 3 CV CC Posa Start Operating Procedure 13 Section 8 MAINTENANCE 14 8 1 Testing the Torch 14 8 2 Relay K2 Operation 15 8 3 Testing the Input Power Circuits 15 8 4 Testin...

Страница 9: ...K1587 1 Cobramatic Owner s Manual Page 9 THIS PAGE INTENTIONALLY BLANK...

Страница 10: ...1 qt min at 45 p s i when using water cooled torches Section 3 COOLANT RECOMMENDATIONS 1 Use a name brand additive which does not contain reactive sulphur or chlorine and does not react with copper br...

Страница 11: ...PROCEDURE 6 1 WIRE SPOOL INSTALLATION Release latches and open right side door of cabinet Remove spool retainer from spindle hub Install wire spool onto spindle hub so that wire feeds from bottom of s...

Страница 12: ...d could subsequently jump off the back of the spool and become lodged in the brake mechanism or jump off the front of the spool and electrically short out to the cabinet chassis The wire guard will ke...

Страница 13: ...lso any constant voltage welding power source capable of a minimum of 50 amps NOTE Reverse polarity MUST be used CAUTION DO NOT OPERATE A COBRAMATIC ON A POWER SOURCE HAVING A HIGH FREQUENCY STARTING...

Страница 14: ...ng wire feed rate the Posa Start run in speed will always slow down or speed up proportional to any adjustment you now make at the gun Therefore if you slow down the welding wire feed speed you will h...

Страница 15: ...24VAC to the speed control circuit and shorting the torch motor leads together when the trigger is released for the dynamic braking system K2 also provides the closing contactor signal 8 3 TESTING TH...

Страница 16: ...put Power 42VAC Input Power 42VAC Chasis Ground Closing Contacts Out Closing Contacts Out Weld Connection Ref Not Used J5 J6 J13 Note For Cabinet Remote Pot Kit Remove Jumper from J13 J14 Plug Remote...

Страница 17: ...d speed control PCB Check Replace P C Board Wire feeds but welding wire is not energized Loose or no cable connections Check all power connections Relay K2 not sending contactor signal Check Replace r...

Страница 18: ...K1587 1 Cobramatic Owner s Manual Page 18 Exploded View K1587 1 Wire Feed Cabinet...

Страница 19: ...g Extension 26 1 003 2095 Brake Solenoid 42V Assy 27 1 003 1723 Transformer 42V Assy 28 16 336 0005 Screw PH Fil 6 32 x 3 8 LG 29 5 331 0002 Washer Flat 6 30 4 345 0008 Nut Self Locking 6 32 31 1 405...

Страница 20: ...K1587 1 Cobramatic Owner s Manual Page 20 Exploded View MK P N 003 2016 Front Panel...

Страница 21: ...i R p u k c a B 5 3 9 5 0 0 9 1 4 g n i r p S n o i s s e r p m o C 6 3 3 6 0 0 1 3 3 t a l F r e h s a W 7 3 3 6 0 3 0 3 3 d o M 8 5 x 4 1 r c S r e d l u o h S 8 1 0 8 1 0 7 3 4 d e i f i d o M r e...

Страница 22: ...53 0062 Guide wire 1 2 dia 20 1 REF S23980 1 Guide wire 1 2 dia 19 1 REF 003 0176 Knob sub assy 18 1 REF 753 0062 Guide wire outlet 5 8 dia 18 1 REF S23980 2 Guide wire outlet 5 8 dia 17 2 REF 321 006...

Страница 23: ...binet Terminal 42 VAC input White I J5 1 42 VAC input Black K J5 2 Posa Start ref gnd Blue H J6 2 Contactor Red C J6 3 Contactor Orange D J6 4 Ground Green B Chassis Plug for Lincoln Power Source Wire...

Страница 24: ...K1587 1 Cobramatic Owner s Manual Page 24 COMPONENTS TO BE REPLACED BY QUALIFIED SERVICE PERSONNEL ONLY MAIN P C BOARD PARTS PLACEMENT...

Страница 25: ...0 volts 2N5655 Q3 122 0004 TRANSISTOR PNP 1 amp 50 volts 2N4249 Q4 122 0013 TRANSISTOR unijunction 30 volts 2N2646 Q5 125 0028 THYRISTOR 8 amps 400 volts MCR218 6 C1 C5 C8 C9 101 0016 CAPACITOR cerami...

Страница 26: ...62 RESISTOR wire wound 30 ohm 8 watt R2 119 0020 POTENTIOMETER 100K ohm R3 115 0037 RESISTOR carbon 2 7K ohm 1 2 watt D1 124 0045 LED green SW1 159 3587 SWITCH DPDT p c mount SW2 159 3586 SWITCH SPDT...

Страница 27: ...K1587 1 Cobramatic Owner s Manual Page 27 COBRAMATIC WIRING SCHEMATIC...

Страница 28: ...K1587 1 Cobramatic Owner s Manual Page 28 COBRAMATIC TORCH CONNECTIONS...

Страница 29: ...K1587 1 Cobramatic Owner s Manual Page 29 COBRAMATIC BLOCK DIAGRAM 071 0368...

Страница 30: ...arson CA SO CAL AIRGAS Gardena CA 310 523 9355 COLORADO INDUSTRIAL GAS PROD SUPPLY Colorado Springs CO 719 473 1947 WELDERS EQUIP SVC TESTING Littleton CO 303 932 8755 WESTERN SLOPE WELDER REPAIR Gran...

Страница 31: ...Hutchinson KS 316 665 5551 KENTUCKY GENERAL WELDING PRODUCTS Louisville KY 502 635 5218 LOUISIANA GREENE WELDING SUPPLY West Monroe LA 318 340 9206 RED BALL OXYGEN CO Shreveport LA 318 425 3211 MICHI...

Страница 32: ...PLY INC dba OKLAHOMA WELDERS SUPPLY Madill OK 580 795 5561 PENNSYLVANIA GEOVIC WELDING SUPPLY Milton PA 717 742 9377 J A CUNNINGHAM EQUIPMENT INC Philadelphia PA 215 426 6650 VALLEY NATIONAL GASES Pit...

Страница 33: ...OR REPAIR Garson Ontario 705 525 2141 INDUSTRIAL ELECTRONIC SERVICES Calgary Alberta 403 279 3432 M R T REPAIR CENTER INC Montreal Qu bec 514 648 0800 OZARK ELECTRICAL MARINE LTD St John s Newfoundlan...

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Страница 36: ...K1587 1 Cobramatic Owner s Manual Page 36 THIS PAGE INTENTIONALLY BLANK...

Страница 37: ...event of failure resulting from a defect within the following periods from the date of delivery of equipment to the original user 1 Torches and Weldheads 1 year 2 All Other Equipment 3 years 3 Repair...

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