IS193 ECN3444
8
SECTION 4 – COMPONENT REPLACEMENT
4.1. NEON REPLACEMENT
1.
Remove the screws securing the fascia panel to the base panel, hold the fascia panel at the bottom and
rotate forward.
2.
Protect the surrounding panel work with soft material and support the fascia panel against it. Access
to the power neon is now possible. Remove the wires and unscrew the neon retaining collar at the rear
of the fascia. Withdraw the neon from the front of the fascia.
3.
Remove and replace wires correctly, marking with an indelible pen if necessary. Replacement is a
reversal of the removal sequence. Being careful not to trap the wiring harness whilst replacing the
fascia.
4.2. CONTACTOR REPLACEMENT
1.
With the fascia panel removed position the replacement contactor above the existing contactor and
proceed to transfer the wires one at a time referring to the wire diagram on page ??
4.3. ELEMENT REPLACEMENT
1.
With the fascia panel removed, disconnect the wires from the element terminals and the earth tag.
2.
Undo the two M10 nuts holding the element cartridge strap. Unscrew the M10 nuts to the bottom of
the bolts so as to support the cartridge.
3.
Remove the element from the cartridge and fit the replacement. Care must be taken to ensure the
correct location of the element within the cartridge.
4.
Push the element cartridge up into position using the strap then secure with the M10 nuts.
4.4. THERMOSTAT REPLACEMENT
1.
With the fascia panel removed, disconnect the wires from the thermostat terminals.
2.
Remove the control knob and unscrew the M4 screws, which hold the thermostat to the fascia panel.
3.
Undo the two screws that hold the thermostat bulb bracket and withdraw from the element cartridge.
4.
Withdraw the thermostat bulb from the bracket.
5.
Fit the new thermostat by reversal of the above procedure ensuring that the bulb is pushed fully into
the thermostat bulb bracket and the capillary is formed away from the bulb at a radius of 4mm.
Note: The model OE7205 has two EL201 elements
The model OE7206 has two EL202 (L/H Bank) and one EL201(R/H Bank).
PART
NUMBER
DESCRIPTION
DR56
Fat collection drawer
EL201
4Kw (OE7205) Element
EL201
4Kw (OE7206 & 9 R/H Bank) Element
EL202
3.5Kw (OE7206 & 9 L/H Bank) Element
HA78
Handle
KN229
Control knob
LE38
Adjustable leg
SC04
Scraper